Seimwe yenzira dzekugadzira zvigadzirwa uye zvikamu, aluminium extrusion inogona kuverengerwa se "yakaenzana zvinhu" kana kugadzira kugadzira.Iyi nzira yekugadzira yakasiyana ne 3D kudhinda uye CNC machining.Haisi kuwedzera kana kuderedza mbishi panguva yekugadzira.Aluminium alloy ndiyo inonyanya kushandiswa aluminium extrusion, nekuti aruminiyamu alloy inonyanya kuumbika, ichibvumira kuti ibudiswe zviri nyore mumhando dzakasiyana-siyana dzinodiwa muchinjiro-chikamu maumbirwo, uye izvo zvakaburitswa zvigadzirwa uye zvikamu zvinogona kuramba zvakasimudza zvakanaka michina yayo. aya extruded profiles anogona kuvandudzwa zvikuru musimba uye kuomarara pamwe nechitarisiko kunyangwe mushure mekurapwa chaiko kwepamusoro.
JHMOCKUP inoda kudzidza tekinoroji yealuminium extrusion uye kuishandisa kune yakaderera-vhoriyamu kugadzirwa.Zvichienderana nekuoma kwezvigadzirwa uye kuomerwa kwekubatanidza kweprojekiti yevatengi ', tinogona kuita nekukurumidza kupindura nekuita.Tichiri kuvimbisa mhando yechigadzirwa, isu tichaongorora nesainzi iyo yese yekugadzira maitiro inobvumira optimization ine musoro yemitengo yekugadzira uye kugona kwekugadzira, uye pakupedzisira inobatsira vatengi kuzadzisa maodha.
Izvo zvinodiwa kuti uzive nezve Extrusion musati wabata Aluminium extrusion.Extrusion inzira inoshandiswa kugadzira zvinhu zveyakagadziriswa muchinjikwa-sectional profile nekusundira zvinhu kuburikidza nefa yeinodiwa muchinjiko-chikamu.Yayo miviri mikuru mabhenefiti pamusoro pemamwe maitiro ekugadzira ndiko kugona kwayo kugadzira yakaoma kwazvo muchinjikwa-zvikamu;uye nekushandisa zvinhu zvinogoneka, nekuti izvo zvinhu zvinosangana chete nekumanikidza uye kugera zvinonetsa.Inogadzirawo kupedzisa kwepamusoro uye inopa rusununguko rwakakura rwechimiro mukugadzira dhizaini.Extrusion inogona kuenderera (inoretically ichigadzira nekusingaperi zvinhu zvakareba) kana semi-inoenderera (inoburitsa zvidimbu zvakawanda).Inogona kuitwa nezvinhu zvinopisa kana kutonhora.Zvishandiso zvakajairika zvinosanganisira simbi, mapolymers, ceramics, kongiri, ivhu rekuenzanisira, uye chikafu.Zvigadzirwa zve extrusion zvinowanzonzi extrudates.Saka ikozvino isu tinonyanya kugovera ruzivo nezve Aluminium extrusion.
Kuti upedze iyo aruminiyamu extrusion, iwe unofanirwa kuve neinodiwa hardware mamiriro, senge extruding zvishandiso / extrusion michina, inofa uye mbishi zvinhu, aruminiyamu alloy iyo inoshandiswa kuburitsa mune extrudates.Isu tichapedza nguva yakawanda tichizivisa ruzivo nezve extruding michina / michina gare gare.Chekutanga pane zvese, isu tichava neruzivo rwemhando ipi yealuminium alloy inogona kushandiswa kugadzira extrusion.
JHmockup inotora matatu ekutanga aruminiyamu alloy zvinhu zvinonyanya kuuya kubva ku6000 akatevedzana kuzadzisa aluminium extrusion kugadzira panzvimbo yedu yekukurumidza prototyping yekugadzira.Chokwadi pane zvimwe alloy zvinhu zvinogona kushandiswa extrusion kubva aruminiyamu mhuri, pano isu chete kusuma matatu kiyi mhando aruminiyamu: Aluminium chiwanikwa 6005, Aluminium chiwanikwa 6063 uye Aluminium chiwanikwa 6463.
Zvichienderana nesimba rakakura uye kusimba kuri nani kwe6000 akateedzana aruminiyamu alloys seAluminium alloy 6005, kune akawanda uye akawanda zvikamu uye zvigadzirwa zvakagadzirwa neextrusion.Hunhu hweiyi aluminium alloy inogona kushandiswa mumagadzirirwo anoda super quality corrosion resistance uye simba riri pakati nepakati.Imwe neimwe alloy ine huwandu hwezvinhu zvakasiyana-siyana, kusanganisira kuita kwayo panguva yeextrusion, machining uye kupedza.Nezvinhu zvakasiyana zvinowedzera kualuminium, isu tinogona kuva mukuwedzera kudzivirira kukoromoka nedhizaini uye kugadzira mibairo yepamusoro kana uchisarudza extruded aluminium alloy.
Aluminium Alloy 6005 zvinhu zvine yakanakisa extrusion zvivakwa.Nekuti ine huwandu hukuru hwesilicon element kuitira kuti igone kudzikisa tembiricha yekunyunguduka uye kuvandudza kugona kwayo kwekuwedzera.Iyo ine zvakare yakafanana yakaderera tensile uye goho simba kune aluminium 6061 alloy, asi iri nyore kugadzirwa uye ine yakakwirira simba zvivakwa.Aluminium Alloy 6005 zvakare ine zvimwe zvinochinjika/kukotama zvivakwa, izvo zvinoita kuti ive isiri iyo yakanakisa sarudzo yezvikumbiro zvingave zviri pasi pekuremerwa kana kuvhunduka.Iyi alloy inogona kugadzirwa uye kugadzirwa nedzimwe nzira, asi kupisa kunoderedza simba, saka chero basa rakasiyana rinoitwa zvakanakisisa kuburikidza nealuminium extrusion design pane kushanda kwechipiri.
Yakajairika zvinhu zvivakwa zvealuminium alloy 6005 zvinosanganisira:
> Density: 2.70 g/cm3, kana 169 lb/ft3.
>Mudiki modulus: 69 GPa, kana gumi Msi.
> Yekupedzisira tensile simba: 190 kusvika 300 MPa, kana 28 kusvika 44 ksi.
>Kubereka simba: 100 kusvika 260 MPa, kana 15 kusvika 38 ksi.
>Kuwedzera Kupisa: 23 μm/mK.
Zvishandiso zvakajairika zve6005 aruminiyamu alloy zvinosanganisira mune manera zvimiro, indasitiri yemotokari, isina musono uye yemaitiro machubhu/pombi, zvimiro zvekushandisa, nezvimwewo,
Aluminium Alloy 6063 ndeimwe yeanonyanya kuwanikwa sarudzo dzealuminium extrusion, iyo inopa yepamusoro-yemhando kupedzisa uye isarudzo yakanakisa yeextrusion.Alloy 6063 inoshandiswa kugadzira seyakajairwa uye yakajairwa aluminium extrusion, pamwe nemachubhu asina musono, machubhu ekumisikidza & mapaipi, radiators / kupisa-kunyura nezvimwe.
Nekuda kwekuita kwayo kwemagetsi uye zvimwe zvimiro zvealuminium, alloy 6063 zvakare isarudzo huru yemagetsi tubing uye maapplication.Aluminium 6063 ine yakanakisa kurwisa ngura saka inogona kugadzirwa kudzivirira ngura, iyo inosanganisira kusagadzikana ngura kutsemuka, maererano nemamiriro ekupisa.
Iyo zvakare yakanakisa mumiriri wemasekondari mashandiro uye inoshanda zvakanaka neinopenya yekupedzisa sarudzo dzinosanganisira ruvara, rakajeka, rakaiswa / kunyura uye jasi rakaomarara.Aya mapeji anogona kushandiswa kune aesthetic, anoshanda uye ekudzivirira zvikonzero, zvichienderana neyakagadzirirwa kushandiswa kweyakapedzwa extrusion mbiri dhizaini.
Yakajairika zvinhu zvivakwa zvealuminium alloy 6063 zvinosanganisira:
Michina ye6063 inotsamira zvakanyanya pakushatirwa, kana kupisa, kwechinhu. Saka heano mamwe mamiriro ekutarisa.
>Un-heat-treated 6063 ine yakanyanya tensile simba isingapfuuri 130 MPa (19,000 psi), uye hapana yakatsanangurwa yakanyanya goho simba.Izvo zvinyorwa zvine elongation (kutambanudza kusati kwatadza kwekupedzisira) kwe18%.
> T1 hasha 6063 ine simba rekupedzisira rekusimba rinosvika 120 MPa (17,000 psi) mukukora kusvika 12.7 mm (0.5 mukati), uye 110 MPa (16,000 psi) kubva 13 kusvika 25 mm (0.5 kusvika 1 mu) gobvu, uye goho simba rinosvika 62 MPa (9,000 psi) muukobvu kusvika 13 millimeters (0.5 mu) uye 55 MPa (8,000 psi) kubva 13 mm (0.5 mu) gobvu.Iyo ine elongation ye12%.
>T5 temper 6063 ine simba rekupedzisira rekusimba rinosvika 140 MPa (20,000 psi) mukukora kusvika 13 millimeters (0.5 in), uye 130 MPa (19,000 psi) kubva pa13 mm (0.5 mu) gobvu, uye goho resimba re zvishoma 97 MPa (14,000 psi) kusvika 13 millimeters (0.5 mukati) uye 90 MPa (13,000 psi) kubva pa13 kusvika 25 mm (0.5 kusvika 1 mukati).Iyo ine elongation ye8%.
> T6 temper 6063 ine simba rekupedzisira rekusimba rinosvika 190 MPa (28,000 psi) uye inopa simba rinosvika 160 MPa (23,000 psi).Muhukobvu hwe 3.15 millimeters (0.124 mu) kana pasi, ine elongation ye8% kana kupfuura;muzvikamu zvakakora, ine elongation ye10%.
...
Zvishandiso zvakajairika zve6063 aluminium alloy zvinosanganisira: zvekuvaka senge mafuremu emahwindo nemasuo zvimiro, kupisa-kunyura, yekudiridza system pombi uye chubhu, njanji yemaoko nefenicha, pombi yemagetsi nezvimwe zvinhu, zvigadzirwa zvekuvaka nezvimwe.
Al-6463 ialuminium alloy yakagadzira aluminium magnesium silicon series (6000 kana 6xxx series).Iyo ine hukama ne6063 aruminiyamu alloy (zita reAluminium Association rinosiyana chete nenhamba yechipiri, mutsauko weiyo alloy imwechete), asi kusiyana ne6063, haiwanzo shandisa chero nzira kunze kwekuwedzeredza.Kazhinji kupisa kunoitwa kugadzira hasha dzine simba repamusoro asi ductility shoma.Kufanana ne6063, inowanzo shandiswa pakuvaka kana kuvaka zvikumbiro.
Kana alloy 6463 extruded, iyo extrudates inogona kunge iri mumabhawa, tsvimbo, machubhu, waya, uye mamwe maprofiles zvinoenderana nechinangwa chedesig.Inoumbwa neinenge 98% aluminium uye mashoma emhangura, iron, magnesium, manganese, silicon, uye zinc, zvinhu zve6463 aluminium alloy zvinosanganisira kukwirira kwepamusoro uye kusimba kwegoho, pamwe chete nehuwandu hwakanaka hwekusimba uye kusimba kwegoho.
Yakajairika zvinhu zvivakwa zvealuminium alloy 6463 zvinosanganisira:
> Density: 2.69 g/cm3, kana 168 lb/ft3.
>Mudiki modulus: 70 GPa, kana gumi Msi.
> Yekupedzisira tensile simba: 130 kusvika 230 MPa, kana 19 kusvika 33 ksi.
>Kubereka simba: 68 kusvika 190 MPa, kana 9.9 kusvika 28 ksi.
>Kuwedzera kupisa: 22.1 μm/mK.
Kune matatu makuru mapoka e extruded shapes:
Iyo dhizaini yeiyo extruded profil ine mhedzisiro yakakura pakureruka kweextrusion.Iyo yakakura saizi ye extrusion inotarirwa nekutsvaga denderedzwa diki rinoenderana nechikamu-chikamu, icho chinonzi circumcircle.Iyi dhayamita, zvakare, inodzora saizi yefayiti inodiwa, iyo inozosarudza kana chikamu chacho chichakwana mumuchina wakapihwa.Semuyenzaniso, muchina mukuru anogona kubata 60 cm (24 mu) dhayamita kunze madenderedzwa aruminiyamu uye 55 masendimita (22 mukati) dhayamita simbi uye titanium.
Iko kuomarara kweiyo extruded profil inogona kuverengerwa nekuverenga iyo fomu factor, inova iyo nzvimbo yepamusoro inogadzirwa pane imwe unit mass extruded.Izvi zvinokanganisa mutengo wekushandisa pamwe nekumhanya kwekugadzira.Zvimedu zvakakora kazhinji zvinoda kuwedzera saizi yechidimbu.Kuti zvinhu zvifambe zvakanaka, kureba kwemakumbo hakufaniri kudarika kagumi.Kana zvikamu zvisingaenzaniswi, zvikamu zviri pedyo zvinofanira kunge zviri pedyo nehukuru hwakafanana sezvinobvira.Makona akapinza anofanira kudziviswa;aruminiyamu uye magnesium inofanira kuva neradius shoma ye 0.4 mm (1/64 in.), makona esimbi anofanira kuva 0.75 mm (0.030 in.), uye makona akatenderedzwa anofanira kuva 3 mm (0.12 mukati.).Tafura iri pazasi inoronga zvikamu zvishoma uye ukobvu hwezvinhu zvakasiyana-siyana.
Muchidimbu, Aluminium Extrusion inoita basa rakakosha rekugadzira uye zvakare inzira yakakosha maererano nekugadzira zvigadzirwa uye kugadzirwa kwezvikamu, JHmockup tinokugamuchira iwe unounza dhizaini uye zvinoda kuburikidza nekuendesa tekinoroji mafaera kana ruzivo ruzivo pawebhusaiti yedu mumaawa makumi maviri nemana.
Munguva ino itsva yekuchinja kukuru, zvinhu zvakawanda zvakatipoteredza zviri kuramba zvichivandudza uye kuita zvakakwana.Zvigadzirwa zvetekinoroji chete zvinogara zvichivandudza uye kuchinja zvinonyanya kufarirwa.Kureva kuti, tekinoroji yedu yechigadzirwa nekukurumidza prototyping ine yakanyanya kumhanya uye kushanda nesimba, kugadzirwa kwechigadzirwa kwakanaka kwazvo.Ming, usanamatirana pamwechete, saka iyi yekukurumidza prototyping tekinoroji inofananidzwa sei neyechinyakare tekinoroji?Nhasi tichatarisa.
Iyo yekukurumidza prototyping tekinoroji yakagamuchirwa neiyo inokurumidza prototyping mudziyo inogona kuenderana nekuoma kwekugadzira uye kugadzirisa kwezvinhu zvakasiyana siyana muhupenyu hwedu, uye inogona kuwana yakanakisa zvigadzirwa uye zvimiro zvezvikamu.
Sezvambotaurwa pamusoro apa, iyo yekukurumidza prototyping tekinoroji yezvinhu inosanganisira zvinhu, nzira dzekugadzira uye mafomu ezvimiro zvezvikamu.Izvo zvakakosha zvekukurumidza prototyping zvinonyanya kusanganisa kemikari yezvigadzirwa zvekugadzira, izvo zvemuviri zvezvinhu zvekuumba (zvakadai seupfu, waya kana foil) (kunyungudika, kupisa kwekuwedzera kweiyo coefficient, thermal conductivity, viscosity uye fluidity).Chete nekuziva maitiro ezvishandiso izvi tinogona kusarudza izvo zvakafanira zvichienzaniswa neyechinyakare inokurumidza prototyping tekinoroji.Ndeapi maitiro ekukurumidza prototyping tekinoroji?
3d kudhinda zvinhu nekukurumidza prototyping tekinoroji inonyanya kusanganisira kusimba kwezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
Rapid prototyping tekinoroji yezvigadzirwa zvinogadzirwa.Inovimbisawo kuti hapana mukaha mukuru pakati pezvinogadzirwa uye izvo zvinoiswa pamusika.Material inokurumidza prototyping tekinoroji inonyanya kusanganisira density yezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
Mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha mukuwedzera kukwikwidza musika hupfumi, mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha, chikamu chakakosha cheboka repamusoro rekugadzira tekinoroji.Inotarisa pamakomputa anobatsirwa dhizaini uye kugadzira tekinoroji, laser tekinoroji uye zvinhu sainzi uye tekinoroji, mukushaikwa kwechinyakare mold uye gadziriso, inokurumidza kugadzira inopokana yakaoma chimiro uye ine rimwe basa reiyo 3D entity modhi kana zvikamu, nezve mutengo weitsva. kugadzirwa kwechigadzirwa uye kugadzira mold, kugadzirisa.Chikamu chinoshandiswa mundege, aerospace, mota, kutaurirana, zvekurapa, zvemagetsi, midziyo yemumba, matoyi, zvechiuto, maindasitiri modhi (sculpture), mamodheru ekuvaka, indasitiri yemichina uye mamwe minda.Muindasitiri yekugadzira mold, iyo inokurumidza prototyping inogadzirwa nekukurumidza prototyping tekinoroji inosanganiswa ne silica gel mold, simbi inotonhora yekupfapfaidza, chaiyo kukanda, electrocasting, centrifugal cast uye dzimwe nzira dzekugadzira mold.
Saka ndeapi maitiro ayo?Chekutanga, inotora nzira yekuwedzera zvinhu (senge coagulation, welding, simende, sintering, aggregation, etc.) kuti igadzire zvikamu zvinodiwa kutaridzika, nekuda kweiyo RP tekinoroji mukugadzira zvigadzirwa hazviburitse tsvina. kusvibiswa kwezvakatipoteredza, saka mune yanhasi yanhasi inotarisisa kune ecological nharaunda, iyi zvakare igirinhi kugadzira tekinoroji.Chechipiri, yakagadzirisa matambudziko mazhinji mukugadziriswa kwechinyakare uye kugadzira kwelaser tekinoroji, nhamba yekudzora tekinoroji, indasitiri yemakemikari, huinjiniya hwezvinhu uye humwe hunyanzvi.Kushandiswa kwakakura kwekukurumidza prototyping tekinoroji muChina kwaita basa rekutsigira mukusimudzira mabhizinesi ekugadzira muChina, kwakasimudzira kukurumidza kupindura kugona kwemabhizinesi kumusika, kwakavandudza kukwikwidza kwemabhizinesi, uye kwakabatsirawo zvakanyanya muhupfumi hwenyika. kukura.
Zvakanakira 3D kudhinda prototypes
1. Iine yakanaka yakaoma yekugadzira kugona, inogona kupedzisa kugadzira yakaoma kupedzwa nemaitiro echinyakare.Chigadzirwa chacho chakaoma, uye chete kuburikidza neakawanda kutenderera kwedhizaini - prototype muchina kugadzirwa - bvunzo - dhizaini dhizaini - prototype muchina kubereka - bvunzo maitiro, kuburikidza neiyo prototype muchina wakadzokororwa bvunzo unogona kuwana nenguva matambudziko uye kugadzirisa.Nekudaro, kuburitsa kweiyo prototype kudiki kwazvo, uye zvinotora nguva yakareba uye mutengo wakakwira kutora nzira yechinyakare yekugadzira, zvichikonzera kutenderera kwakareba uye mutengo wakakwira.
2. Mutengo wakaderera uye nekukurumidza kukurumidza kwekugadzira batch diki kunogona kuderedza zvakanyanya njodzi yekuvandudza uye kupfupisa nguva yekuvandudza.3D kudhinda ingot kukanda nemapuranga hakudi kune yechinyakare yekugadzira modhi, system, mold uye kufa forging process, inogona kukurumidza prototype kugadzirwa, yakaderera mutengo, uye dhijitari, iyo yese yekugadzira maitiro inogona kugadziridzwa chero nguva, chero nguva, mune a nguva pfupi, nhamba huru yekuongorora bvunzo, nekudaro zvakanyanya kuderedza njodzi yekuvandudza, kupfupisa nguva yekuvandudza, kuderedza mutengo wekuvandudza.
3. Kushandiswa kwepamusoro kwezvinhu, kunogona kuderedza zvakanyanya mutengo wekugadzira.Iyo yechinyakare kugadzira ndeye "material kuderedza kugadzirwa", kuburikidza neiyo raw material billet kucheka, extrusion uye mamwe maoperation, bvisa yakawandisa mbishi, kugadzirisa inodiwa zvikamu chimiro, kugadzirisa kubviswa kwezvinhu zvakasvibirira zvakaoma kudzokorodza, marara e. mbishi zvinhu.Kudhinda kwe 3D kunongo wedzera zviwanikwa pazvinenge zvichidiwa, uye mwero wekushandiswa kwezvinhu wakakwira zvakanyanya, izvo zvinogona kushandisa zvizere zvinhu zvinodhura zvinodhura uye kuderedza zvakanyanya mutengo.
Customized sevhisi yezvigadzirwa dhizaini uye kugadzira ndiko kugona kwedu kwepakati.Yakasiyana magadzirirwo echigadzirwa ane akasiyana masisitimu echigadzirwa, senge chikamu chechigadzirwa chigadziriso, chakazara chigadzirwa chekugadzirisa, chikamu chikamu chechigadzirwa Hardware, chikamu chekugadzirisa chechigadzirwa software, uye kugadzirisa kwechigadzirwa kutonga kwemagetsi.Iyo tsika yekugadzira uye yekugadzira sevhisi yakavakirwa pakunzwisisa kwakadzama kwechigadzirwa chemutengi basa, simba rezvinhu, tekinoroji yekugadzirisa zvinhu, kurapwa kwepamusoro, kupedzwa kwechigadzirwa, kuyedzwa kwekuita, kugadzirwa kwemazhinji, kutonga kwemitengo uye zvimwe zvinhu pamberi pekuongorora kwakazara uye chirongwa dhizaini.Isu tinopa yakakwana yekugovera ketani mhinduro.Pamwe chigadzirwa chako hachishandise ese masevhisi panguva ino, asi isu tichakubatsira iwe kufunga mamiriro angangodiwa mune ramangwana pamberi, izvo zvinotisiyanisa kubva kune vamwe prototype vatengesi.
Kupa vatengi nemhando yepamusoro sevhisi