Die casting mold service
Wedzera epurasitiki mbishi zvinhu kune preheated yekudyira kamuri, wobva waisa kumanikidza kune yekumanikidza mbiru, epurasitiki kunyunguduka pasi pekupisa kwakanyanya uye kudzvanywa kwepamusoro, uye kuburikidza neforoma yekudurura mugomba, zvishoma nezvishoma kuomesa kuumbwa, iyi nzira yekuumba inonzi die casting molding. , mold yacho inonzi die casting molding mold.Iyi mold inoshandiswa pakugadzira thermosetting plastiki molding.
Chikumbiro-quote
Chii chinonzi kufa-casting die?
Die-casting die ndechimwe chezvinhu zvitatu zvikuru zvekugadzira-kufa-kandira kugadzirwa.Iyo inzira yekuzadza mvura kana semi-mvura simbi zvinhu mufa-casting mold / kufa mhango nekumhanya kwakanyanya pasi pekumanikidzwa kukuru uye nekukurumidza kusimba pasi pekumanikidzwa kuwana castings.Iyo mold / inofa ine chaiyo uye inonzwisisika chimiro chinhu chinodiwa kuti ifambire mberi yakatsetseka yekugadzirwa kwekufa uye inoita basa rakakosha mukuona kunaka kwekukanda.
Basa rakakosha rekufa-kukandira kufa mukufa kwekufa kwekugadzira maitiro ndeye
a) Sarudza kurongeka kwechimiro uye saizi yekukanda;
b) Iyo yakagadzwa gedhi system (kunyanya nzvimbo yegedhi) inosarudza mamiriro ekuzadza kwesimbi yakanyungudutswa;
c) Iyo yakagadziriswa drainage system inokanganisa mamiriro ekuchaja esimbi yakanyungudutswa;
d) Kusimba kwe mold kunomisa yakanyanya jekiseni pressure;
e) Kukanganisa kugadzirisa kushanda zvakanaka;
f) Kudzora uye gadzirisa chiyero chekupisa cheiyo die casting process;
g) Kukanda mhando (senge deformation, nezvimwewo);
h) Hunhu hwepamusoro hwekugadzira mold hunokanganisa kutenderera kwependi yekupfapfaidza,
i) Inokanganisa kubviswa kwekukandwa
Zvinogona kuonekwa kuti chimiro uye kurongeka kwekukandira, zvinodiwa pamusoro uye mukati mehutano, uye kutsetseka kwekushanda kwekugadzira kunowanzoenderana zvakananga nekugadzirwa uye kushandiswa kwekufa-casting molds / kufa.Dhizaini uye kugadzirwa kwekufa-kukanda molds / kufa kunofanirwa kunge kuri maererano nezvinodiwa zvefa-casting process.
Naizvozvo, kune imwe nhanho, kune hukama hwakakosha pakati pekufa-kukanda mold, kufa-kukanda maitiro uye mashandiro ekugadzira, ari padyo uye anoganhurira.Pakati pazvo, dhizaini yefa-casting mold inonyanya kuratidza yakazara yekufungidzira kweakasiyana mhedzisiro inogona kuitika mukugadzira maitiro.Naizvozvo, pane zvimwe zvinhu zvinofanirwa kutariswa mukugadzirwa kwekufa-kukanda molds, senge: kuongorora chimiro chekukanda, kujairana nemaitiro ekushanda, kunzwisisa mukana wekuitwa kweiyo tekinoroji yekugadzirisa, kugona kuzadza. mamiriro ezvinhu mumamiriro akasiyana-siyana, uye tichifunga nezvekukanganisa kwehupfumi, nezvimwewo. Muchiitiko ichi chete unogona kugadzira mold inonzwisisika uye inoshanda yekufa-casting iyo inogona kusangana nezvinodiwa zvekugadzira.
Basa reiyo nzira yekukanda kufa pakufa-kukanda kufa
Iyo die-casting process ndiwo mufananidzo wehunyanzvi hwedanho refekitori inofa.Inogona kusanganisa nemazvo maitiro emuchina wekufa-casting, mold maitiro, hunhu hwekukanda, kufa-casting alloy maitiro uye zvimwe zvinhu zvekugadzira kugadzira zvigadzirwa zvinofa-zvinoita zvinosangana nezvinodiwa nevatengi pamutengo wakaderera.Naizvozvo, kutarisisa kunofanirwa kubhadharwa kune kudzidziswa kwevanofa-casting process mainjiniya.Iyo die-casting process engineer ndiye tekinoroji mukuru weiyo die-casting yekugadzira saiti.Pamusoro pekugadzira iyo chaiyo yekufa-yekukanda maitiro uye kudzokororwa nenguva kweiyo kufa-yekukanda maitiro zvinoenderana nekuchinja kwezvinhu zvekugadzira, iye zvakare ane basa rekuisa mold uye kugadzirisa, kufa-kukanda kugadzirwa kwemabasa, uye kugadzirisa mold.
(1) Sarudza iyo yakakwana kubereka uye tsanangura iyo nguva yekutenderera kune yega jekiseni kutenderera.Kunyangwe kuderera kwakanyanya kusingakonzere kuvandudza mabhenefiti ehupfumi, kugadzirwa kwakanyanya kunowanzo kukonzeresa hupenyu hwekufa uye chiyero chekukanda hunhu.
(2) Sarudza iyo chaiyo yekukanda kufa paramita.Pachikonzero chekuona kuti kukanda kunosangana nemhando dzemhando dzemutengi, kumhanya kwejekiseni, kudzvanywa kwejekiseni uye tembiricha yealloy inofanira kuchengetwa kusvika padanho rakaderera.Nenzira iyi, zvinobatsira kuderedza mutoro wemuchina uye mold, kuderedza kutadza, uye kugadzirisa hupenyu hwebasa.Zvinoenderana nehunhu hwemushini wekufa-casting, mold hunhu, hunhu hwekukanda, kufa-casting aluminium alloy maitiro, nezvimwewo, tarisa kukurumidza jekiseni kumhanya, jekiseni kumanikidza, kuwedzera kumanikidza, kunonoka jekiseni sitiroko, kukurumidza jekiseni sitiroko, punch kutevera- kunze chinhambwe, kusundira kunze sitiroko, Kubata nguva, reset nguva, alloy zvinhu tembiricha, mold tembiricha, nezvimwe.
(3) Paunenge uchishandisa pendi yakavakirwa pamvura, kupfapfaidza kwakasimba uye kwakadzama kunofanirwa kugadzirwa.Coating brand, chiyero chekuputira kumvura, kupfapfaidza huwandu (kana kupfapfaidza nguva) uye kupfapfaidza kutevedzana kwechikamu chimwe nechimwe che mold, kudzvanywa kwemhepo kudzvinyirirwa, chinhambwe pakati pepfuti yekupfapfaidza uye yekuumba pamusoro, kona yekupfapfaidza nzira uye yekuumbwa kwepamusoro, nezvimwe.
(4) Sarudza iyo chaiyo mold kutonhora chirongwa zvinoenderana neiyo chaiyo kufa yekukanda mold.Iyo chaiyo mold kutonhora chirongwa ine simba rakakura pakuita basa rekugadzira, kukanda mhando, uye hupenyu hwekuumbwa.Urongwa hunofanirwa kutsanangura nzira yekuvhura mvura inotonhorera, tanga kutonhora kwekufa kukanda kakawanda, uye kuvhura vharuvhu yemvura inotonhorera kune yakavhurwa yakavhurwa kanoverengeka nguva dzese.Iko kutonhora kwakanyanya kweiyo kutonhora system kunofanirwa kugadziridzwa neinjiniya yekufa-casting pane-saiti, uye iyo yekupisa chiyero che mold inogona kuwanikwa nekupfapfaidza.
(5) Rondedzera mafambisirwo emafuta ezvikamu zvakasiyana-siyana zvinotsvedza, senge punch, gidhi post, gidhi sleeve, musimboti wekudhonza mashandiro, push rod, reset tsvimbo uye zvimwe zvikamu.
(6) Gadzira nzira yekuuraya-yekufa-yega yega-yekufa-kandira chikamu, uye dzidzisa uye nekutarisa vanofa-vanofa kuti vashande zvinoenderana nemirairo.
(7) Sarudza yakakodzera mold yekudzivirira kuchengetedza kutenderera zvinoenderana nekuoma kwe mold uye chiyero chekare uye chitsva.Iyo yakakodzera mold yekudzivirira kuchengetedza kutenderera kunofanirwa kuve nhamba yekufa-casting molds iyo ichakundikana mukushandiswa kweiyo mold uye haisati yakundikana.Iyo mold yatadza kushandiswa uye haigone kuramba ichigadzirwa.Inomanikidzwa kuigadzirisa, iyo isiri iyo nzira inokurudzirwa.
(8) Maererano nekuoma kwekuumbwa, chiyero chekare uye chitsva uye ngozi yekunamatira kune mold, sarudza kutenderera kwekunetseka kwe module (kazhinji 5000 ~ 15000 mold times) uye kana kurapwa kwepamusoro kunodiwa.
Pamusoro pezvo, kutonga kwekushisa kwepamusoro kwefa-casting die/mold kwakakosha pakugadzirwa kwemhando yepamusoro-soro yekukanda zvikamu.Tembiricha isina kuenzana kana isina kufanira mold inogona zvakare kutungamira kune isina kugadzikana yekukanda zviyero, uye deformation yekukanda panguva yekugadzira, zvichikonzera kuremara kwakadai sekushushikana kwekupisa, kunamatira kwe mold, kudonha kwepasi, mukati shrinkage cavities, uye thermal bubbles.Kana iyo mold yekupisa mutsauko wakakura, izvo zvinochinja-chinja mukutenderera kwekugadzira, senge nguva yekuzadza, nguva yekutonhodza uye nguva yekupfapfaidza, zvine madhigirii akasiyana epesvedzero.
Material for Die-casting die kugadzira
Die-casting dies inofanira kugadzirwa nesimbi inopisa basa.Simbi dzinowanzo shandiswa dzinoti: H13, 2344, 8407, 8418, SKD61, DAC, FDAC, nezvimwe.
Material for Die-casting die kugadzira
Iyo huru alloy zvinhu zvekukanda kufa ndeye tin, lead, zingi, aruminiyamu, magnesium, mhangura, etc. Pakati pavo, zinc alloy uye aluminium alloy ndiyo inonyanya kushandiswa, inoteverwa ne magnesium alloy uye copper alloy.Parizvino, zinc, aluminium uye magnesium alloys inonyanya kushandiswa muindasitiri yemagetsi.
Indasitiri kushandiswa kwekufa-casting kunofa
Die-casting dies / molds ine yakafara siyana mashandisirwo mumaindasitiri emhando, anosanganisira asi asina kuganhurirwa mukugadzira mota, kugadzirwa kweinjini yekupisa mukati, kugadzira midhudhudhu, kugadzira mota dzemagetsi, kugadzira pombi yemafuta, kugadzira michina yekutapurirana, midziyo chaiyo, kugadzira nyika, simba remagetsi. kuvaka, kushongedza kwezvivakwa uye mamwe maindasitiri.Uye kunze kwe, zvikamu zvinouraya zvinogona kugadzirwa se- die-casting auto parts, die-casting auto engine pombi fittings, die-casting air-conditioning parts, die-casting petrol engine cylinder head, die-casting valve rocker arm, kufa- chigaro chevharuvhu, zvigaro zvemagetsi zvinofa, chivharo chemoto chinopera, imba inouraya, pombi inouraya Shell, midziyo yekuvaka inofa, midziyo yekushongedza inofa, inofa-casting guardrail accessories, mavhiri anofa. nezvimwe zvikamu.
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3D kudhinda nekukurumidza prototyping
Munguva ino itsva yekuchinja kukuru, zvinhu zvakawanda zvakatipoteredza zviri kuramba zvichivandudza uye kuita zvakakwana.Zvigadzirwa zvetekinoroji chete zvinogara zvichivandudza uye kuchinja zvinonyanya kufarirwa.Kureva kuti, tekinoroji yedu yechigadzirwa nekukurumidza prototyping ine yakanyanya kumhanya uye kushanda nesimba, kugadzirwa kwechigadzirwa kwakanaka kwazvo.Ming, usanamatirana pamwechete, saka iyi yekukurumidza prototyping tekinoroji inofananidzwa sei neyechinyakare tekinoroji?Nhasi tichatarisa.
Iyo yekukurumidza prototyping tekinoroji yakagamuchirwa neiyo inokurumidza prototyping mudziyo inogona kuenderana nekuoma kwekugadzira uye kugadzirisa kwezvinhu zvakasiyana siyana muhupenyu hwedu, uye inogona kuwana yakanakisa zvigadzirwa uye zvimiro zvezvikamu.
Sezvambotaurwa pamusoro apa, iyo yekukurumidza prototyping tekinoroji yezvinhu inosanganisira zvinhu, nzira dzekugadzira uye mafomu ezvimiro zvezvikamu.Izvo zvakakosha zvekukurumidza prototyping zvinonyanya kusanganisa kemikari yezvigadzirwa zvekugadzira, izvo zvemuviri zvezvinhu zvekuumba (zvakadai seupfu, waya kana foil) (kunyungudika, kupisa kwekuwedzera kweiyo coefficient, thermal conductivity, viscosity uye fluidity).Chete nekuziva maitiro ezvishandiso izvi tinogona kusarudza izvo zvakafanira zvichienzaniswa neyechinyakare inokurumidza prototyping tekinoroji.Ndeapi maitiro ekukurumidza prototyping tekinoroji?
3d kudhinda zvinhu nekukurumidza prototyping tekinoroji inonyanya kusanganisira kusimba kwezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
Rapid prototyping tekinoroji yezvigadzirwa zvinogadzirwa.Inovimbisawo kuti hapana mukaha mukuru pakati pezvinogadzirwa uye izvo zvinoiswa pamusika.Material inokurumidza prototyping tekinoroji inonyanya kusanganisira density yezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
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Basa re mold kukurumidza prototyping tekinoroji
Mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha mukuwedzera kukwikwidza musika hupfumi, mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha, chikamu chakakosha cheboka repamusoro rekugadzira tekinoroji.Inotarisa pamakomputa anobatsirwa dhizaini uye kugadzira tekinoroji, laser tekinoroji uye zvinhu sainzi uye tekinoroji, mukushaikwa kwechinyakare mold uye gadziriso, inokurumidza kugadzira inopokana yakaoma chimiro uye ine rimwe basa reiyo 3D entity modhi kana zvikamu, nezve mutengo weitsva. kugadzirwa kwechigadzirwa uye kugadzira mold, kugadzirisa.Chikamu chinoshandiswa mundege, aerospace, mota, kutaurirana, zvekurapa, zvemagetsi, midziyo yemumba, matoyi, zvechiuto, maindasitiri modhi (sculpture), mamodheru ekuvaka, indasitiri yemichina uye mamwe minda.Muindasitiri yekugadzira mold, iyo inokurumidza prototyping inogadzirwa nekukurumidza prototyping tekinoroji inosanganiswa ne silica gel mold, simbi inotonhora yekupfapfaidza, chaiyo kukanda, electrocasting, centrifugal cast uye dzimwe nzira dzekugadzira mold.
Saka ndeapi maitiro ayo?Chekutanga, inotora nzira yekuwedzera zvinhu (senge coagulation, welding, simende, sintering, aggregation, etc.) kuti igadzire zvikamu zvinodiwa kutaridzika, nekuda kweiyo RP tekinoroji mukugadzira zvigadzirwa hazviburitse tsvina. kusvibiswa kwezvakatipoteredza, saka mune yanhasi yanhasi inotarisisa kune ecological nharaunda, iyi zvakare igirinhi kugadzira tekinoroji.Chechipiri, yakagadzirisa matambudziko mazhinji mukugadziriswa kwechinyakare uye kugadzira kwelaser tekinoroji, nhamba yekudzora tekinoroji, indasitiri yemakemikari, huinjiniya hwezvinhu uye humwe hunyanzvi.Kushandiswa kwakakura kwekukurumidza prototyping tekinoroji muChina kwaita basa rekutsigira mukusimudzira mabhizinesi ekugadzira muChina, kwakasimudzira kukurumidza kupindura kugona kwemabhizinesi kumusika, kwakavandudza kukwikwidza kwemabhizinesi, uye kwakabatsirawo zvakanyanya muhupfumi hwenyika. kukura.
Zvakanakira 3D kudhinda prototypes
1. Iine yakanaka yakaoma yekugadzira kugona, inogona kupedzisa kugadzira yakaoma kupedzwa nemaitiro echinyakare.Chigadzirwa chacho chakaoma, uye chete kuburikidza neakawanda kutenderera kwedhizaini - prototype muchina kugadzirwa - bvunzo - dhizaini dhizaini - prototype muchina kubereka - bvunzo maitiro, kuburikidza neiyo prototype muchina wakadzokororwa bvunzo unogona kuwana nenguva matambudziko uye kugadzirisa.Nekudaro, kuburitsa kweiyo prototype kudiki kwazvo, uye zvinotora nguva yakareba uye mutengo wakakwira kutora nzira yechinyakare yekugadzira, zvichikonzera kutenderera kwakareba uye mutengo wakakwira.
2. Kudhura kwakaderera uye kukurumidza kukurumidza kwekugadzira batch diki kunogona kuderedza zvakanyanya njodzi yekuvandudza uye kupfupisa nguva yekuvandudza.3D kudhinda ingot kukanda nemapuranga hakudi kune yechinyakare yekugadzira modhi, system, mold uye kufa forging process, inogona kukurumidza prototype kugadzirwa, yakaderera mutengo, uye dhijitari, iyo yese yekugadzira maitiro inogona kugadziridzwa chero nguva, chero nguva, mune a nguva pfupi, nhamba huru yekuongorora bvunzo, nekudaro zvakanyanya kuderedza njodzi yekuvandudza, kupfupisa nguva yekuvandudza, kuderedza mutengo wekuvandudza.
3. Kushandiswa kwepamusoro kwezvinhu, kunogona kuderedza zvakanyanya mutengo wekugadzira.Iyo yechinyakare kugadzira ndeye "material kuderedza kugadzirwa", kuburikidza neiyo raw material billet kucheka, extrusion uye mamwe maoperation, bvisa yakawandisa mbishi, kugadzirisa inodiwa zvikamu chimiro, kugadzirisa kubviswa kwezvinhu zvakasvibirira zvakaoma kudzokorodza, marara e. mbishi zvinhu.Kudhinda kwe 3D kunongo wedzera zviwanikwa pazvinenge zvichidiwa, uye mwero wekushandiswa kwezvinhu wakakwira zvakanyanya, izvo zvinogona kushandisa zvizere zvinhu zvinodhura zvinodhura uye kuderedza zvakanyanya mutengo.
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Nzira yekuziva sei zvigadzirwa zvetsika?
Customized sevhisi yezvigadzirwa dhizaini uye kugadzira ndiko kugona kwedu kwepakati.Yakasiyana magadzirirwo echigadzirwa ane akasiyana masisitimu echigadzirwa, senge chikamu chechigadzirwa chigadziriso, chakazara chigadzirwa chekugadzirisa, chikamu chikamu chechigadzirwa Hardware, chikamu chekugadzirisa chechigadzirwa software, uye kugadzirisa kwechigadzirwa kutonga kwemagetsi.Iyo tsika yekugadzira uye yekugadzira sevhisi yakavakirwa pakunzwisisa kwakadzama kwechigadzirwa chemutengi basa, simba rezvinhu, tekinoroji yekugadzirisa zvinhu, kurapwa kwepamusoro, kupedzwa kwechigadzirwa, kuyedzwa kwekuita, kugadzirwa kwemazhinji, kutonga kwemitengo uye zvimwe zvinhu pamberi pekuongorora kwakazara uye chirongwa dhizaini.Isu tinopa yakakwana yekugovera ketani mhinduro.Pamwe chigadzirwa chako hachishandise ese masevhisi panguva ino, asi isu tichakubatsira iwe kufunga mamiriro angangodiwa mune ramangwana pamberi, izvo zvinotisiyanisa kubva kune vamwe prototype vatengesi.
Mienzaniso yeDie casting mold service
Kupa vatengi nemhando yepamusoro sevhisi
