Die Casting Service
Kune vatengi vanoda kugadzirwa kwakawanda kwezvigadzirwa zvesimbi / hardware zvikamu uye kudzora mutengo, kufa kukanda kugadzira isarudzo yakanaka.Senge extrusion process, kufa kukandira zvakare imhando ye "yakaenzana zvinhu" kugadzira kana kugadzira kugadzira.Musiyano ndewekuti kufa kukandira kunoda simbi mbishi dzinotanga dzanyungudutswa dzozoiswa jekiseni mumuchina unofa.Mushure mekuumbwa mune yakakwira-tembiricha uye yakanyanya-kudzvanywa inofa / mold, inotonhodzwa, uye zvimwe zvinoda kupedzisa kwechipiri senge.CNC machininguye kurapwa kwepamusoro.JHMOCKUP yakaunganidza anopfuura makumi emakore echiitiko mukufa-casting kugadzira uye kufa dhizaini / mold dhizaini, uye yakabatsira nhamba huru yevatengi kubva kune zvikamu zvemotokari, aerospace, vagadziri vemagetsi evatengi, zviridzwa zvakaringana uye mamwe maindasitiri.
Chikumbiro-quote
Chii chinonzi Die Casting?
Die casting inzira yekukanda simbi inoonekwa nekumanikidza simbi yakanyunguduka pasi pekumanikidzwa kukuru kupinda muforoma/mold cavity.Iyo mold mhango inogadzirwa uchishandisa maviri akaomeswa simbi simbi inofa iyo yakagadzirwa kuita chimiro uye inoshanda zvakafanana kune jekiseni mold panguva yekuita.
Mazhinji anofa akaumbwa anogadzirwa kubva kune asiri-ferrous simbi, kunyanya zingi, mhangura, aluminium, magnesium, lead, pewter, uye tin-based alloys.Zvichienderana nerudzi rwesimbi inokandwa, muchina wekupisa kana kutonhora unoshandiswa.
Midziyo yekukandira uye molds yesimbi inoreva mutengo wakakura wemari, unowanzo dzikamisa iyo
kugadzirwa kwehuwandu.Kugadzirwa kwezvikamu uchishandisa die casting zviri nyore, zvinosanganisira matanho mana chete, izvo zvinoita kuti mutengo wekuwedzera pachinhu chimwe nechimwe uve wakaderera.Iyo inonyatsokodzera huwandu hukuru hwemadiki-kusvika epakati-saizi castings, ndosaka kufa casting kunoburitsa akawanda castings kupfuura chero imwe nzira yekukanda.Die castings inoratidzirwa nekunaka kwepamusoro pekupedzisira (nekukanda zviyero) uye dimensional consistency.
Iyo yechinyakare kufa yekukanda maitiro inonyanya kuumbwa nematanho mana, anosanganisira kufa kugadzirira, kuzadza, ejection uye shakeout, inova zvakare hwaro hweakasiyana akakwenenzverwa ekukanda kufa.Mafuta anopfapfaidzwa mugomba panguva yekugadzirira.Mafuta ekuzora anobatsira kudzora tembiricha ye dies/ molds pamwe nekukandira kudhonzwa.Iyo inofa / molds inogona kubva yavharwa uye simbi yakanyungudutswa inopinzwa mu dies / molds pakumanikidzwa kukuru, kubva pa10 kusvika 175 megapascals.Kana simbi yakanyungudutswa yazadzwa, kudzvanywa kunochengetwa kusvikira kukanda kwaoma.Tsvimbo yekusundidzira inosundira kunze kwese kukanda, uye sezvo panogona kunge paine makomba akawanda mukufa / mold, panogona kuve nekukandwa kwakawanda pane yekukanda maitiro.Iyo doffing process inosanganisira kupatsanura zvakasara, kusanganisira muromo wekufa / mold, mumhanyi, gedhi, uye nhunzi.Iyi nzira inowanzoitwa nekuburitsa kukanda neakakosha dressing die.Dzimwe nzira dzekubvisa jecha dzinosanganisira kusaha nekukuya.Kana gedhi risina kusimba, unogona kurova zvakananga kukanda, izvo zvinogona kuchengetedza manpower.Iyo yakawandisa mold kuvhura inogona kushandiswa zvakare mushure mekunyunguduka.
Jekiseni repamusoro-soro rinoita kuti mold izadzwe nezvinhu nekukurumidza, kuitira kuti simbi yakanyungudutswa izadze mold yese isati yaoma.Nenzira iyi, kusaenderera mberi kwepamusoro kunogona kudziviswa kunyange muzvikamu zvakatetepa-zvakakomberedzwa zvakaoma kuzadza.Zvisinei, izvi zvinotungamirirawo kuvharwa kwemhepo, sezvo zvakaoma kuti mhepo ibude kana ichizadza mold nokukurumidza.Dambudziko iri rinogona kuderedzwa nekuisa mavhavha pamutsetse wekuparadzanisa, asi kunyangwe maitiro chaiwo anogona kusiya porosity pakati pekukanda.Mazhinji ekufa castings anogona kupedzisa zvimwe zvimiro zvisingagone kuitwa nekukanda kuburikidza nechipiri kugadzirisa, sekuchera,
Zvakanakira zveDie Casting:
> Yakanakisa dimensional kurongeka (zvinoenderana nekukanda zvinhu).
>Smooth cast surfaces (Ra 0.8—3.2um).
>Kushandiswa kwezvinhu zvakanyanya.Chiyero chekushandiswa kwezvinhu chinenge 60% --80%, uye chiyero chekushandisa chisina chinhu i90%.
> Madziro akatetepa anogona kukandwa kana achienzaniswa nejecha uye zvachose mold kukanda (inenge 0.75 mm kana 0.030 mukati).
> Insert inogona kukandwa-mukati (seyakaiswa shinda, zvinhu zvekudziya, uye yakakwirira inotakura nzvimbo).
> Inoderedza kana kubvisa yechipiri machining mashandiro.
>Kukurumidza kugadzira mitengo.Nekuda kwekumhanya kwekuzadza mold, nguva yekuzadza mold ipfupi, simbi indasitiri kusimba inokurumidza, kufa kukanda mashandiro ekutenderera kumhanya.
> Mumarudzi ese ekukanda maitiro, die casting nzira ine yakanyanya kubereka, yakakodzera kugadzirwa kwakawanda.
> Kukanda simba rekusimba kusvika ku415 megapascals (60 ksi).
> Kufa kukanda mvura kureba hakukanganiswe neyakaomeswa renji, kusiyana nekusingaperi mold, jecha castings, uye mamwe marudzi.
> Corrosion rates ye die castings inononoka pane iya yekukanda jecha nekuda kwekutsvedzerera kwemafaro.
Zvakaipa zveDie Casting:
>Kugadzira zvinhu zvishoma zvinogona kudhura nekuda kwemidziyo yekukandira uye inofa inodhura.
> Pachave ne porosity / maburi emhepo mukufa casting uye michina zvivakwa zvichadzikira.
> Iyo porosity / Mhepo maburi anogona zvakare kudzivirira chero kupisa kurapwa kana welding.
> Saizi yezvikamu zvekukanda zvinogumira, uye zvikamu zvakakura zvekukandira hazvigone kufa-kukanda nekuda kwekudzikiswa kwesimba rekuvhara muchina wekufa uye ukuru hwekuumbwa.
> Mhando ye die casting alloy ishoma, nekuti iyo die casting mold inoganhurwa nekupisa, inonyanya kushandiswa kufa cast zinc alloy, aluminium alloy, magnesium alloy uye copper alloy.
Yakajairika kufa tembiricha uye hupenyu hweakasiyana akakanda zvinhu:
> Zinc ine hupenyu hwepamusoro hwekufa hunosvika 1,000,000 mitsetse ine Die tembiricha
[C° (F°)] 218 (425) uye Casting tembiricha [C° (F°)]400 (760).
> Aluminium ine hupenyu hwepamusoro hwekufa kusvika ku100,000 mitsetse ine Die tembiricha
[C° (F°)] 288 (550) uye Casting tembiricha [C° (F°)] 660 (1220).
> Magnesium ine hupenyu hwepamusoro hwekufa hunosvika 100,000 kutenderera neDie tembiricha
[C° (F°)] 260 (500) uye Casting tembiricha [C° (F°)] 760 (1400).
> Brass ine hupenyu hwepamusoro hwekufa hunosvika 10,000 cycles neDie tembiricha
[C° (F°)] 500 (950) uye Casting tembiricha [C° (F°)] 1090 (2000).
Izvo zvinonyanya kushandiswa zveDie casting:
Die casting inogona kugadzirwa yekukandira kufa kweauto parts, die-casting car engine fittings, die casting, air conditioning accessories, die-casting cylinder of engine cylinder head casting, die casting valve rocker arm, die-casting valve bearings, magetsi ekushandisa. , inofa-yekukanda mota yekupedzisira chivharo, kufa kukanda, kufa, kukanda kufa, pombi shell shell kuvaka zvikamu, die-casting parts, die-casting guardrail accessories, die-casting wheel parts, etc.,
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3D kudhinda nekukurumidza prototyping
Munguva ino itsva yekuchinja kukuru, zvinhu zvakawanda zvakatipoteredza zviri kuramba zvichivandudza uye kuita zvakakwana.Zvigadzirwa zvetekinoroji chete zvinogara zvichivandudza uye kuchinja zvinonyanya kufarirwa.Kureva kuti, tekinoroji yedu yechigadzirwa nekukurumidza prototyping ine yakanyanya kumhanya uye kushanda nesimba, kugadzirwa kwechigadzirwa kwakanaka kwazvo.Ming, usanamatirana pamwechete, saka iyi yekukurumidza prototyping tekinoroji inofananidzwa sei neyechinyakare tekinoroji?Nhasi tichatarisa.
Iyo yekukurumidza prototyping tekinoroji yakagamuchirwa neiyo inokurumidza prototyping mudziyo inogona kuenderana nekuoma kwekugadzira uye kugadzirisa kwezvinhu zvakasiyana siyana muhupenyu hwedu, uye inogona kuwana yakanakisa zvigadzirwa uye zvimiro zvezvikamu.
Sezvambotaurwa pamusoro apa, iyo yekukurumidza prototyping tekinoroji yezvinhu inosanganisira zvinhu, nzira dzekugadzira uye mafomu ezvimiro zvezvikamu.Izvo zvakakosha zvekukurumidza prototyping zvinonyanya kusanganisa kemikari yezvigadzirwa zvekugadzira, izvo zvemuviri zvezvinhu zvekuumba (zvakadai seupfu, waya kana foil) (kunyungudika, kupisa kwekuwedzera kweiyo coefficient, thermal conductivity, viscosity uye fluidity).Chete nekuziva maitiro ezvishandiso izvi tinogona kusarudza izvo zvakafanira zvichienzaniswa neyechinyakare inokurumidza prototyping tekinoroji.Ndeapi maitiro ekukurumidza prototyping tekinoroji?
3d kudhinda zvinhu nekukurumidza prototyping tekinoroji inonyanya kusanganisira kusimba kwezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
Rapid prototyping tekinoroji yezvigadzirwa zvinogadzirwa.Inovimbisawo kuti hapana mukaha mukuru pakati pezvinogadzirwa uye izvo zvinoiswa pamusika.Material inokurumidza prototyping tekinoroji inonyanya kusanganisira density yezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
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Basa re mold kukurumidza prototyping tekinoroji
Mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha mukuwedzera kukwikwidza musika hupfumi, mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha, chikamu chakakosha cheboka repamusoro rekugadzira tekinoroji.Inotarisa pamakomputa anobatsirwa dhizaini uye kugadzira tekinoroji, laser tekinoroji uye zvinhu sainzi uye tekinoroji, mukushaikwa kwechinyakare mold uye gadziriso, inokurumidza kugadzira inopokana yakaoma chimiro uye ine rimwe basa reiyo 3D entity modhi kana zvikamu, nezve mutengo weitsva. kugadzirwa kwechigadzirwa uye kugadzira mold, kugadzirisa.Chikamu chinoshandiswa mundege, aerospace, mota, kutaurirana, zvekurapa, zvemagetsi, midziyo yemumba, matoyi, zvechiuto, maindasitiri modhi (sculpture), mamodheru ekuvaka, indasitiri yemichina uye mamwe minda.Muindasitiri yekugadzira mold, iyo inokurumidza prototyping inogadzirwa nekukurumidza prototyping tekinoroji inosanganiswa ne silica gel mold, simbi inotonhora yekupfapfaidza, chaiyo kukanda, electrocasting, centrifugal cast uye dzimwe nzira dzekugadzira mold.
Saka ndeapi maitiro ayo?Chekutanga, inotora nzira yekuwedzera zvinhu (senge coagulation, welding, simende, sintering, aggregation, etc.) kuti igadzire zvikamu zvinodiwa kutaridzika, nekuda kweiyo RP tekinoroji mukugadzira zvigadzirwa hazviburitse tsvina. kusvibiswa kwezvakatipoteredza, saka mune yanhasi yanhasi inotarisisa kune ecological nharaunda, iyi zvakare igirinhi kugadzira tekinoroji.Chechipiri, yakagadzirisa matambudziko mazhinji mukugadziriswa kwechinyakare uye kugadzira kwelaser tekinoroji, nhamba yekudzora tekinoroji, indasitiri yemakemikari, huinjiniya hwezvinhu uye humwe hunyanzvi.Kushandiswa kwakakura kwekukurumidza prototyping tekinoroji muChina kwaita basa rekutsigira mukusimudzira mabhizinesi ekugadzira muChina, kwakasimudzira kukurumidza kupindura kugona kwemabhizinesi kumusika, kwakavandudza kukwikwidza kwemabhizinesi, uye kwakabatsirawo zvakanyanya muhupfumi hwenyika. kukura.
Zvakanakira 3D kudhinda prototypes
1. Iine yakanaka yakaoma yekugadzira kugona, inogona kupedzisa kugadzira yakaoma kupedzwa nemaitiro echinyakare.Chigadzirwa chacho chakaoma, uye chete kuburikidza neakawanda kutenderera kwedhizaini - prototype muchina kugadzirwa - bvunzo - dhizaini dhizaini - prototype muchina kubereka - bvunzo maitiro, kuburikidza neiyo prototype muchina wakadzokororwa bvunzo unogona kuwana nenguva matambudziko uye kugadzirisa.Nekudaro, kuburitsa kweiyo prototype kudiki kwazvo, uye zvinotora nguva yakareba uye mutengo wakakwira kutora nzira yechinyakare yekugadzira, zvichikonzera kutenderera kwakareba uye mutengo wakakwira.
2. Mutengo wakaderera uye nekukurumidza kukurumidza kwekugadzira batch diki kunogona kuderedza zvakanyanya njodzi yekuvandudza uye kupfupisa nguva yekuvandudza.3D kudhinda ingot kukanda nemapuranga hakudi kune yechinyakare yekugadzira modhi, system, mold uye kufa forging process, inogona kukurumidza prototype kugadzirwa, yakaderera mutengo, uye dhijitari, iyo yese yekugadzira maitiro inogona kugadziridzwa chero nguva, chero nguva, mune a nguva pfupi, nhamba huru yekuongorora bvunzo, nekudaro zvakanyanya kuderedza njodzi yekuvandudza, kupfupisa nguva yekuvandudza, kuderedza mutengo wekuvandudza.
3. Kushandiswa kwepamusoro kwezvinhu, kunogona kuderedza zvakanyanya mutengo wekugadzira.Iyo yechinyakare kugadzira ndeye "material kuderedza kugadzirwa", kuburikidza neiyo raw material billet kucheka, extrusion uye mamwe maoperation, bvisa yakawandisa mbishi, kugadzirisa inodiwa zvikamu chimiro, kugadzirisa kubviswa kwezvinhu zvakasvibirira zvakaoma kudzokorodza, marara e. mbishi zvinhu.Kudhinda kwe 3D kunongo wedzera zviwanikwa pazvinenge zvichidiwa, uye mwero wekushandiswa kwezvinhu wakakwira zvakanyanya, izvo zvinogona kushandisa zvizere zvinhu zvinodhura zvinodhura uye kuderedza zvakanyanya mutengo.
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Nzira yekuziva zvigadzirwa zvetsika
Customized sevhisi yezvigadzirwa dhizaini uye kugadzira ndiko kugona kwedu kwepakati.Yakasiyana magadzirirwo echigadzirwa ane akasiyana masisitimu echigadzirwa, senge chikamu chechigadzirwa chigadziriso, chakazara chigadzirwa chekugadzirisa, chikamu chikamu chechigadzirwa Hardware, chikamu chekugadzirisa chechigadzirwa software, uye kugadzirisa kwechigadzirwa kutonga kwemagetsi.Iyo tsika yekugadzira uye yekugadzira sevhisi yakavakirwa pakunzwisisa kwakadzama kwechigadzirwa chemutengi basa, simba rezvinhu, tekinoroji yekugadzirisa zvinhu, kurapwa kwepamusoro, kupedzwa kwechigadzirwa, kuyedzwa kwekuita, kugadzirwa kwemazhinji, kutonga kwemitengo uye zvimwe zvinhu pamberi pekuongorora kwakazara uye chirongwa dhizaini.Isu tinopa yakakwana yekugovera ketani mhinduro.Pamwe chigadzirwa chako hachishandise ese masevhisi panguva ino, asi isu tichakubatsira iwe kufunga mamiriro angangodiwa mune ramangwana pamberi, izvo zvinotisiyanisa kubva kune vamwe prototype vatengesi.
Mienzaniso yeDie Casting Service
Kupa vatengi nemhando yepamusoro sevhisi
