Sheet metal Fabrication Services
Kugadzirwa kwesimbi ndiko kusikwa kwezvimiro zvesimbi nekucheka, kukotama uye kuunganidza maitiro.Iyo yakakosha-yakawedzerwa maitiro inosanganisira kugadzirwa kwemichina, zvikamu, uye zvimiro kubva kune akasiyana mbizha.
Chikumbiro-quote
Sheet Metal kugadzirwa ndiko kugadzirwa kwesimbi zvimiro nekucheka, kukotama uye kuunganidza maitiro.Iyo yakakosha-yakawedzerwa maitiro inosanganisira kugadzirwa kwemichina, zvikamu, uye zvimiro kubva kune akasiyana mbizha.
Kazhinji, chitoro chekugadzira chinobhidha pabasa, kazhinji zvichibva pamifananidzo yeinjiniya, uye kana yakapihwa chibvumirano, inovaka chigadzirwa.Zvitoro zvakakura zvemachira zvinoshandisa akawanda-akawedzerwa maitiro, anosanganisira welding, kucheka, kuumba uye machining.
Sezvimwe nemamwe maitiro ekugadzira, zvese basa revanhu uye otomatiki zvinowanzo shandiswa.Chigadzirwa chakagadzirwa chinogona kunzi kugadzirwa, uye zvitoro zvinonyanya kugadzira basa iri zvinodaidzwa kuti fab shops.Zvigadzirwa zvekupedzisira zvemamwe marudzi akajairwa ekugadzira simbi, senge machining, simbi stamping, forging, uye casting, anogona kunge akafanana muchimiro uye basa, asi iwo maitiro haana kurongwa seyekugadzira.
Sheet metal processing ibasa rakakwana rinotonhora-yakashanda post-kuumba maitiro emarata matete simbi (kazhinji ari pasi pe6mm), anosanganisira kuveura, kubaya/kucheka/kusanganisa, kupeta, welding, riveting, splicing, kuumba (senge mitumbi yemotokari), nezvimwe. Chinhu chayo chinoshamisa ndechekuti ukobvu hwechikamu chimwe chete chakafanana.Zvigadzirwa zvakagadziriswa nesheet metal process zvinodaidzwa kuti sheet metal parts.Mashizha esimbi anotaurwa nezvawo nemaindasitiri akasiyana anowanzo siyana, uye anonyanya kushandiswa kugadzira.Sheet metal processing inonzi sheet metal processing.Kunyanya, semuenzaniso, kushandiswa kwendiro kugadzira chimneys, madhiramu esimbi, matangi emafuta nemagaba emafuta, pombi dzemhepo, magokora nemisoro, nzvimbo dzakatenderedza, mafunnels, etc. Maitiro makuru anosanganisira kuveura, kukotama, kukotama, kuumba, welding, kushungurudza, etc.
Sheet metal zvinhu
Zvishandiso zvinowanzoshandiswa mukugadzirwa kwesimbi pepa rinotonhora-rakakungurutswa (SPCC), jira rinopisa (SHCC), galvanized sheet (SECC, SGCC), mhangura (CU) ndarira, mhangura tsvuku, beryllium copper, aluminium sheet (6061, 5052, 1010, 1060, 6063, duralumin, nezvimwewo), simbi isina tsvina (girazi repamusoro, nzvimbo yebrashi, matte surface), maererano nemabasa akasiyana echigadzirwa, zvinhu zvakasiyana zvinosarudzwa, zvinowanzoda kufunga nezvekushandiswa uye mutengo we chigadzirwa.
1. Cold-rolled sheet SPCC, inonyanya kushandiswa electroplating uye kubheka pendi, mutengo wakaderera, nyore kuumba, zvinhu ukobvu ≤ 3.2mm.
2. Hot-rolled sheet SHCC, zvinhu T≥3.0mm, inoshandisawo electroplating uye pendi zvikamu, mutengo wakaderera, asi zvakaoma kuumba, kunyanya zvikamu zvakatsetseka.
3. Galvanized sheet SECC, SGCC.Iyo SECC electrolytic ndiro yakakamurwa kuita N zvinhu uye P zvinhu.Iyo N zvinhu inonyanya kushandiswa pakurapa kwepamusoro, uye mutengo wakakwira.Iyo P zvinhu inoshandiswa pakupfapfaidza zvikamu.
4. Mhangura;inonyanya kushandiswa kugadzira zvinhu, uye kurapwa kwayo kwepamusoro ndeye nickel-plated, chrome-plated, kana kusarapwa, uye mutengo wakakwira.
5. Aluminium ndiro;kazhinji shandisa pamusoro chromate (J11-A), oxidation (conductive oxidation, kemikari oxidation), mutengo mukuru, sirivheri plating, nickel plating.
6. Aluminium profiles;zvinhu zvine zvimiro zvakaomesesa-sectional zvimiro, izvo zvinoshandiswa zvakanyanya mumabhokisi akasiyana-siyana.Mushonga wepamusoro wakafanana neplate yealuminium.
7. Simbi isina tsvina;SUS304 ndeimwe yeanonyanya kushandiswa simbi isina tsvina.Nekuti ine Ni (nickel), yakapfuma mukuramba kuonda uye kupisa kupisa kupfuura simbi ine Cr (chromium).Iyo ine yakanaka kwazvo ma mechanical properties, hapana kupisa kurapwa kuomesa chiitiko, hapana elasticity.Zvirimo zveSUS301Cr (chromium) zvakaderera pane zveSUS304, uye kuramba kwecorrosion kwakashata.Nekudaro, mushure mekushanda kunotonhora, inogona kuwana yakanaka tensile simba uye kuoma mukuita stamping, uye ine elasticity yakanaka.Inonyanya kushandiswa kune shrapnel zvitubu uye anti-EMI.
Sheet metal fabrication technology features
Sheet simbi ine hunhu hwehuremu huremu, simba rakawanda, magetsi emagetsi (anogona kushandiswa kuvharisa magetsi), mutengo wakaderera, uye kuita kwakanaka kwekugadzira misa.Yakave ichishandiswa zvakanyanya mumidziyo yemagetsi, kutaurirana, indasitiri yemotokari, midziyo yekurapa uye mamwe minda.Mumakomputa, nharembozha, uye maMP3, simbi simbi chinhu chakakosha.Sezvo kushandiswa kwepepa resimbi kunowedzera kuwedzera, dhizaini yezvikamu zvesimbi yakave chikamu chakakosha chekugadzirwa kwechigadzirwa.Mechanical mainjiniya anofanirwa kuve nehunyanzvi muhunyanzvi hwekugadzira mashizha esimbi, kuitira kuti simbi yakagadzirwa inogona kusangana nezvinodiwa zvechigadzirwa.Basa uye chitarisiko chinodiwa, asi zvakare ita kuti stamping inofa yekugadzira iri nyore uye yakaderera mutengo
Midziyo inowanzo shandiswa pakugadzira simbi simbi inosanganisira Shear Machine, CNC Punching Machine/Laser, Plasma, Mvura Jet Yekucheka Muchina, Kupeta Muchina, Muchina Wekuchera uye Nezvimwe zvinhu zvinobatsira zvakadai se: uncoiler, leveling machine, deburring machine, spot welding machine, etc. .
Kazhinji, nhanho ina dzinonyanya kukosha dze sheet metal process ndeyekuveura, kubaya / kucheka / kupeta / kupeta, kuputika, kurapa kwepamusoro, etc. Kurapa kwepamusoro pezvikamu zvesimbi zvakare chikamu chakakosha chekugadzira simbi yesimbi, nokuti inogona kudzivirira zvikamu kubva pakuora uye kushongedza chitarisiko chezvigadzirwa.Basa rekugadzirisa kwepamusoro pezvikamu zvesimbi kunyanya kubvisa mafuta, oxide scale, ngura, nezvimwewo. Inogadzirira nzvimbo yekurapa, uye mushure mekurapa inonyanya kupfapfaidza (kubika) pendi, kuputira kwepurasitiki, uye anti. - rust coating.
Sheet simbi yekugadzira maitiro
1.Kucheka 2. Kupeta 3. Kutambanudza 4. Welding 5. Plastic spraying 6. Inspection 7. Storage.
Tsanangudzo: Inoreva tekinoroji yekugadzira mahwendefa ehukobvu hweyunifomu, iyo isingade kuumbwa ne mold, uye kumhanya kwekugadzira kunononoka, kusanganisira kuvhara, kukotama, kutambanudza, kupinza, kupfapfaidza, kusangana, nezvimwe, kunyanya kuveura, kubaya, kupeta, welding, bonding, etc. danho.
Kucheka
kunyanya kubaya uye laser kucheka.Nhamba yezvibodzwa zvepunching inogadziriswa neCNC punching muchina, uye ukobvu hweplate ndeye ≤3mm yekutonhora-yakatenderedzwa pepa uye inopisa-yakatenderedzwa pepa, ≤4mm yealuminium sheet, uye ≤2mm yesimbi isina tsvina.Pane hushoma saizi zvinodiwa pakubaya, izvo zvinoenderana nechimiro chegomba, zvimiro uye ukobvu hwechinhu.Laser kucheka inzira yekucheka laser inobhururuka.Ukobvu hweplate ndeye ≤20mm kune inotonhora-yakakungurutswa uye inopisa-yakatenderedzwa mahwendefa, uye ≤10mm yesimbi isina tsvina.Zvakanakira ndezvokuti kuwanda kweplate yekugadzira yakakura, kukurumidza kucheka kweiyo workpiece chimiro kunokurumidza, uye kugadzirisa kunoshanduka.
Bending
Chikamu chekukotama chine nhanho yekupeta.Kana zvinhu zvakakotama, iyo yekunze yakatambanudzwa uye mukati memukati inomanikidzwa munzvimbo yefillet.Kana ukobvu hwezvinhu huchiramba huripo, iyo idiki iyo yemukati yekukotama radius, iyo yakanyanya kukomba kushushikana uye kudzvanywa kwezvinhu;apo simba rekumanikidza rekunze kwemukati rinopfuura muganhu wezvinhu, kuputsika uye kuputsika kuchaitika.
Kutambanudza
Iyo radius yefillet pakati pepasi pechidimbu chekudhirowa uye madziro akatwasuka anofanira kunge akakura kupfuura kukora kweplate.Ukobvu hwezvinhu mushure mekutambanudza huchachinja kune imwe nhanho.Pakati pepasi kazhinji inochengetedza ukobvu hwepakutanga, uye zvinhu zviri pazasi fillet zvinova zvitete., zvinhu zviri kumusoro pedyo neflange zvinova zvakakora, uye zvinhu zviri pamakona akakomberedzwa erectangular stretcher zvinowedzera kuwedzera.
Welding
kunyanya arc welding uye gasi welding.
①Arc welding ine zvakanakira kuchinjika, maneuverability, kushanda kwakafara, uye zvese-nzvimbo welding;midziyo inoshandiswa iri nyore, yakasimba, uye yakaderera mari yekugadzirisa.Zvisinei, simba rekushanda rakakwirira uye hutano hahuna kugadzikana zvakakwana, zvichienderana nehuwandu hwemushandisi.Yakakodzera simbi yesimbi, yakaderera alloy simbi uye isina-ferrous alloys akadai semhangura nealuminium pamusoro pe3mm.
②Kupisa kwemoto uye zvivakwa zvegasi welding zvinogona kugadziriswa.Kuenzaniswa nearc welding, iyo inopisa sosi yakafara kupfuura iyo inopisa yakabatwa zone, kupisa hakuna kukwirisa senge arc, uye chibereko chakaderera.Alloy, simende carbide, nezvimwewo.
Plastic spraying
Iyo yepamusoro yehardware inosaswa otomatiki neoiri nehupfu kuburikidza neovheni nemimwe michina kuita kuti chigadzirwa chitaridzike chakanaka uye chinosangana nezvinodiwa zvekurongedza uye kutumira.
Inspection
Maitiro ekugadzirwa kwechigadzirwa anodzorwa nedhipatimendi rekuongorora mhando munguva chaiyo kudzikisa kurasikirwa kwekugadzira uye chiyero chakakanganisika uye kuve nechokwadi chemhando yekugadzira.
Warehousing
Zvigadzirwa zvakapfuura nematanho ari pamusoro zvasvika kune zvinodiwa zvekuchengeterwa uye zvakagadzirira kutumirwa, uye zvinogona kuputirwa nekuchengeterwa.
Zvishandiso zvekugadzira simbi simbi
Computer mainframe chassis, server cabinets, magetsi ekudzora makabati, TV backplanes, mota shells, air conditioner shells, kuchaja mirwi mabhomba, magetsi ekudzora makabati, mabhokisi ekudzora, emagetsi mabhokisi, asiri-standard customized precision CNC sheet simbi processing;kuchaja mirwi mabhokisi, Kugadzira pepa simbi zvikamu zvekutengesa mhepo inofefetera uye mhepo simba kupisa pombi;sheet metal processing uye spraying yekushongedza imba uye kuratidza racks;sheet metal processing uye spraying yemagetsi ekudzora makabati, control boxes, uye magetsi mabhokisi;sheet simbi yezvakasiyana siyana zvemagetsi uye zvemichina Kugadzira uye kupfapfaidza magomba egoridhe;dhizaini nekugadzira akasiyana-siyana asiri-standard sheet simbi mateko.
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3D kudhinda nekukurumidza prototyping
Munguva ino itsva yekuchinja kukuru, zvinhu zvakawanda zvakatipoteredza zviri kuramba zvichivandudza uye kuita zvakakwana.Zvigadzirwa zvetekinoroji chete zvinogara zvichivandudza uye kuchinja zvinonyanya kufarirwa.Kureva kuti, tekinoroji yedu yechigadzirwa nekukurumidza prototyping ine yakanyanya kumhanya uye kushanda nesimba, kugadzirwa kwechigadzirwa kwakanaka kwazvo.Ming, usanamatirana pamwechete, saka iyi yekukurumidza prototyping tekinoroji inofananidzwa sei neyechinyakare tekinoroji?Nhasi tichatarisa.
Iyo yekukurumidza prototyping tekinoroji yakagamuchirwa neiyo inokurumidza prototyping mudziyo inogona kuenderana nekuoma kwekugadzira uye kugadzirisa kwezvinhu zvakasiyana siyana muhupenyu hwedu, uye inogona kuwana yakanakisa zvigadzirwa uye zvimiro zvezvikamu.
Sezvambotaurwa pamusoro apa, iyo yekukurumidza prototyping tekinoroji yezvinhu inosanganisira zvinhu, nzira dzekugadzira uye mafomu ezvimiro zvezvikamu.Izvo zvakakosha zvekukurumidza prototyping zvinonyanya kusanganisa kemikari yezvigadzirwa zvekugadzira, izvo zvemuviri zvezvinhu zvekuumba (zvakadai seupfu, waya kana foil) (kunyungudika, kupisa kwekuwedzera kweiyo coefficient, thermal conductivity, viscosity uye fluidity).Chete nekuziva maitiro ezvishandiso izvi tinogona kusarudza izvo zvakafanira zvichienzaniswa neyechinyakare inokurumidza prototyping tekinoroji.Ndeapi maitiro ekukurumidza prototyping tekinoroji?
3d kudhinda zvinhu nekukurumidza prototyping tekinoroji inonyanya kusanganisira kusimba kwezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
Rapid prototyping tekinoroji yezvigadzirwa zvinogadzirwa.Inovimbisawo kuti hapana mukaha mukuru pakati pezvinogadzirwa uye izvo zvinoiswa pamusika.Material inokurumidza prototyping tekinoroji inonyanya kusanganisira density yezvinhu uye porosity.Muchigadzirwa chekugadzira, inogona kusangana nezvinodiwa zvekugadzira zvinhu zvekugadzira microstructure, kuumba zvinhu kurongeka, zvikamu zvakanyatsonaka uye kushata kwepamusoro, kuumbwa kwezvinhu shrinkage (kushushikana kwemukati, deformation uye kutsemuka) inogona kusangana nezvinodiwa zvemhando dzakasiyana dzekukurumidza prototyping.Kurongeka kwechigadzirwa kunobata zvakananga chimiro chechigadzirwa, kushata kwepamusoro pechigadzirwa kunozokanganisa kana paine kumwe kukanganisa pamusoro pechigadzirwa, uye kuderera kwechigadzirwa kunokanganisa kunyatsodiwa kwechigadzirwa. mukugadzira.
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Basa re mold kukurumidza prototyping tekinoroji
Mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha mukuwedzera kukwikwidza musika hupfumi, mold kugadzira nekukurumidza prototyping tekinoroji inoitawo basa rakakosha, chikamu chakakosha cheboka repamusoro rekugadzira tekinoroji.Inotarisa pamakomputa anobatsirwa dhizaini uye kugadzira tekinoroji, laser tekinoroji uye zvinhu sainzi uye tekinoroji, mukushaikwa kwechinyakare mold uye gadziriso, inokurumidza kugadzira inopokana yakaoma chimiro uye ine rimwe basa reiyo 3D entity modhi kana zvikamu, nezve mutengo weitsva. kugadzirwa kwechigadzirwa uye kugadzira mold, kugadzirisa.Chikamu chinoshandiswa mundege, aerospace, mota, kutaurirana, zvekurapa, zvemagetsi, midziyo yemumba, matoyi, zvechiuto, maindasitiri modhi (sculpture), mamodheru ekuvaka, indasitiri yemichina uye mamwe minda.Muindasitiri yekugadzira mold, iyo inokurumidza prototyping inogadzirwa nekukurumidza prototyping tekinoroji inosanganiswa ne silica gel mold, simbi inotonhora yekupfapfaidza, chaiyo kukanda, electrocasting, centrifugal cast uye dzimwe nzira dzekugadzira mold.
Saka ndeapi maitiro ayo?Chekutanga, inotora nzira yekuwedzera zvinhu (senge coagulation, welding, simende, sintering, aggregation, etc.) kuti igadzire zvikamu zvinodiwa kutaridzika, nekuda kweiyo RP tekinoroji mukugadzira zvigadzirwa hazviburitse tsvina. kusvibiswa kwezvakatipoteredza, saka mumazuva ano anoteerera kune ecological nharaunda, iyi zvakare igirini kugadzira tekinoroji.Chechipiri, yakagadzirisa matambudziko mazhinji mukugadziriswa kwechinyakare uye kugadzira kwelaser tekinoroji, nhamba yekudzora tekinoroji, indasitiri yemakemikari, huinjiniya hwezvinhu uye humwe hunyanzvi.Kushandiswa kwakakura kwekukurumidza prototyping tekinoroji muChina kwaita basa rekutsigira mukusimudzira mabhizinesi ekugadzira muChina, kwakasimudzira kukurumidza kupindura kugona kwemabhizinesi kumusika, kwakavandudza kukwikwidza kwemabhizinesi, uye kwakabatsirawo zvakanyanya muhupfumi hwenyika. kukura.
Zvakanakira 3D kudhinda prototypes
1. Nekugona kwakanaka kwekugadzira kwakaoma, inogona kupedzisa kugadzira kwakaoma kupedzwa nemaitiro echinyakare.Chigadzirwa chacho chakaoma, uye chete kuburikidza neakawanda kutenderera kwedhizaini - prototype muchina kugadzirwa - bvunzo - dhizaini dhizaini - prototype muchina kubereka - bvunzo maitiro, kuburikidza neiyo prototype muchina wakadzokororwa bvunzo unogona kuwana nenguva matambudziko uye kugadzirisa.Nekudaro, kuburitsa kweiyo prototype kudiki kwazvo, uye zvinotora nguva yakareba uye mutengo wakakwira kutora nzira yechinyakare yekugadzira, zvichikonzera kutenderera kwakareba uye mutengo wakakwira.
2. Mutengo wakaderera uye nekukurumidza kukurumidza kwekugadzira batch diki kunogona kuderedza zvakanyanya njodzi yekuvandudza uye kupfupisa nguva yekuvandudza.3D kudhinda ingot kukanda nemapuranga hakudi kune yechinyakare yekugadzira modhi, system, mold uye kufa forging process, inogona kukurumidza prototype kugadzirwa, yakaderera mutengo, uye dhijitari, iyo yese yekugadzira maitiro inogona kugadziridzwa chero nguva, chero nguva, mune a nguva pfupi, nhamba huru yekuongorora bvunzo, nekudaro zvakanyanya kuderedza njodzi yekuvandudza, kupfupisa nguva yekuvandudza, kuderedza mutengo wekuvandudza.
3. Kushandiswa kwepamusoro kwezvinhu, kunogona kuderedza zvakanyanya mutengo wekugadzira.Iyo yechinyakare kugadzira ndeye "material kuderedza kugadzirwa", kuburikidza neiyo raw material billet kucheka, extrusion uye mamwe maoperation, bvisa yakawandisa mbishi, kugadzirisa inodiwa zvikamu chimiro, kugadzirisa kubviswa kwezvinhu zvakasvibirira zvakaoma kudzokorodza, marara e. mbishi zvinhu.Kudhinda kwe 3D kunongo wedzera zviwanikwa pazvinenge zvichidiwa, uye mwero wekushandiswa kwezvinhu wakakwira zvakanyanya, izvo zvinogona kushandisa zvizere zvinhu zvinodhura zvinodhura uye kuderedza zvakanyanya mutengo.
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Nzira yekuziva sei zvigadzirwa zvetsika?
Customized sevhisi yezvigadzirwa dhizaini uye kugadzira ndiyo yakakosha kugona kwedu.Yakasiyana magadzirirwo echigadzirwa ane akasiyana masisitimu echigadzirwa, senge chikamu chechigadzirwa chigadziriso, chakazara chigadzirwa chekugadzirisa, chikamu chikamu chechigadzirwa Hardware, chikamu chekugadzirisa chechigadzirwa software, uye kugadzirisa kwechigadzirwa kutonga kwemagetsi.Iyo tsika yekugadzira uye yekugadzira sevhisi yakavakirwa pakunzwisisa kwakadzama kwechigadzirwa chemutengi basa, simba rezvinhu, tekinoroji yekugadzirisa zvinhu, kurapwa kwepamusoro, kupedzwa kwechigadzirwa, kuyedzwa kwekuita, kugadzirwa kwemazhinji, kudzora mutengo uye zvimwe zvinhu pamberi pekuongorora kwakazara uye chirongwa dhizaini.Isu tinopa yakakwana yekugovera ketani mhinduro.Pamwe chigadzirwa chako hachishandise ese masevhisi panguva ino, asi isu tichakubatsira iwe kufunga mamiriro angangodiwa mune ramangwana pamberi, izvo zvinotisiyanisa kubva kune vamwe prototype vatengesi.
Mienzaniso yeSheet metal Fabrication Services
Kupa vatengi nemhando yepamusoro sevhisi
