Isu tinokwanisa kugadzira uye kugadzira mold, tsika yekutsikisa zvikamu kubva kune vatengi 'dhizaini yekudhirowa.
Isu tinogona kupa kugadzira & machining sevhisi uye zano rinobva pane zvikumbiro zvevatengi mumaindasitiri akasiyana seanotevera:
◆ NEV lithium bhatiri stamping mold (Tooling)
◆ Automotive Connector Mold (Tooling uye Mold zvikamu)
◆ Semiconductor lead frame Mold (Tooling uye Mold zvikamu)
◆ Precision Connector Mold (Tooling uye Mold zvikamu)
◆ Machining emhando yepamusoro Mechanical Parts
◆ CNC Precision Machining & Mold Parts Manufacturing EDM machining mold parts
Kutsikirira kufa chishandiso chakakosha chinotsikirira zvinhu (simbi kana isiri-simbi) muzvikamu, zvikamu kana semi-yakapedzwa zvigadzirwa mukutsikirira kunotonhora, kunonzi kutonhora kutsika kufa (kunowanzozivikanwa sekutonhora kutsika kufa).Kutsikirira inzira yekumanikidza inoshandisa iyo inofa yakaiswa pamushini wekutsikirira kuisa kumanikidza pazvinhu zviri pakamuri tembiricha kuti icheke kana kuigadzira muzvikamu zvakatemwa.
Kurongeka nenzira yechigadzirwa chekugadzirisa
Zvinoenderana neakasiyana nzira dzekugadzira zvigadzirwa, kufa kunogona kukamurwa kuita zvikamu zvishanu: kubaya & kuveura kunofa, kukotama kunofa, kudhirowa kunofa, kuumba kufa uye kudzvanywa kunofa.
a.Kurova & kuveura kufa: Basa rinoitwa nekuveura.Mafomu anowanzo shandiswa ndeekuveura kufa, kufuga kufa, kubaya kufa, kudimburira kufa, kufa kwemupendero, kufa kwechibhakera uye kubaya kufa.
b.Bending die: Chimiro chinopeta chakati sandarara kuita kona.Zvichienderana nechimiro, kunyatsoita uye kugadzirwa kwehuwandu hwezvikamu, kune akawanda akasiyana mafomu ekufa, akadai seakajairwa kubhenda anofa, cam bending inofa, curling inofa, arc kukotama inofa, kubhenda kubaya kunofa uye kumonyoroka kunofa, nezvimwe.
c.Drawing die: Kudhirowa kwedhiyo kuita kuti flat isina chinhu mugaba risina musono rine pasi.
d.Kugadzira kufa: Zvinoreva kushandura chimiro chechinhu chisina chinhu nenzira dzakasiyana siyana dzenzvimbo.
e.Kudzvanya kufa: Inoshandisa kudzvanywa kwakasimba kuita kuti simbi isina kuvhurika ichiyerera uye ichikanganisa kuita yaunoda chimiro.
Classification inoenderana nedanho rekusanganiswa kwemaitiro
a.Single-process die, die inongopedza imwe stamping process mune imwe sitiroko yemuchina.
b.Compound kufa, iine chiteshi chimwe chete, mune imwe sitiroko yemuchina, kufa kwekupedzisa maviri kana anopfuura maitiro ekutsika pachiteshi chimwe chete panguva imwe chete.
c.Progressive die (inozivikanwawo sekuenderera mberi kufa), iyo ine zviteshi zviviri kana kupfuura munzira yekudyisa isina chinhu.Mune imwe sitiroko yekutsikisa, maviri kana maviri anopfuura anopedzwa pazviteshi zvakasiyana imwe mushure meimwe.Inofa nekuda kwekutsika kwepamusoro.
d.Transfer die, iyo inosanganisa hunhu hweimwe-process kufa uye inofambira mberi kufa, uye inoshandisa iyo manipulator yekufambisa sisitimu kuona nekukurumidza kutamisa zvigadzirwa mukufa, izvo zvinogona kuvandudza zvakanyanya kugadzirwa kwezvigadzirwa, kuderedza mutengo wekugadzira chigadzirwa, kuchengetedza mari yezvinhu. , uye kuvandudza kunaka.Yakagadzikana uye yakavimbika.
Zvinhu zvekugadzira stamping dies zvakawanda zvakadai sesimbi, cemented carbide, steel-bonded cemented carbide, zinc-based alloy, low melting point alloy, aluminium bronze, polymer materials, nezvimwewo zvakawanda zvekugadzira stamping inofa inonyanya simbi.Mhando dzeanowanzo shandiswa kufa simbi dzinoshanda ndeidzi: carbon tool simbi, low alloy tool simbi, high carbon high chromium kana medium chromium tool steel, medium carbon alloy steel, high speed simbi, base simbi uye simende carbide, simbi-bonded simende carbide, etc.
a.Carbon Tool Steel
Iyo inonyanya kushandiswa kabhoni mudziyo simbi mukufa ndeye T8A, T10A, nezvimwewo, izvo zvine zvakanakira kuita kwakanaka kwekugadzirisa uye mutengo wakaderera.Zvisinei, kuoma uye kuoma kwakatsvuka kwakashata, kupisa kwekugadzirisa kupisa kwakakura, uye simba rekutakura rakaderera.
b.Low alloy tool simbi
Low alloy tool simbi yakavakirwa pacarbon tool simbi ine huwandu hwakakodzera hwealloying zvinhu zvakawedzerwa.Kuenzaniswa nekabhoni mudziyo simbi, inoderedza tsika yekudzima deformation uye kutsemuka, inovandudza kuoma kwesimbi, uye ine nani kupfeka kuramba.Iyo yakaderera alloy masimbi anoshandiswa kugadzira anofa ndeye CrWMn, 9Mn2V, 7CrSiMnMoV (code CH-1), 6CrNiSiMnMoV (code GD), nezvimwe.
c.Yakakwira kabhoni uye yakakwira chromium chishandiso simbi
Inowanzoshandiswa high-carbon uye high-chromium tool steels dzinosanganisira Cr12 uye Cr12MoV, Cr12Mo1V1 (code D2), uye SKD11.Ivo vane kunaka kuomarara, kuomarara uye kupfeka kuramba, uye kupisa kurapwa deformation idiki kwazvo., iyo inotakura simba ndeyechipiri kune yakakwirira-kumhanya simbi.Zvisinei, kupatsanurwa kwecarbides kwakakomba, uye kudzokororwa kugumbusa (axial upsetting, radial drawing) inofanira kuitwa kushandura forging kuderedza kusaenzana kwecarbides uye kuvandudza kushanda.
d.Yakakwira kabhoni yepakati chromium chishandiso simbi
Iyo high-carbon medium-chromium tool steels inoshandiswa pakufa inosanganisira Cr4W2MoV, Cr6WV, Cr5MoV, nezvimwewo. Vane zvishoma chromium content, less eutectic carbides, uniform carbide distribution, small heat treatment deformation, uye kunaka kuoma uye dimensional kugadzikana.sex.Zvichienzaniswa ne-high-carbon high-chromium steels ine carbide segregation yakanyanyisa, zvivakwa zvinovandudzwa.
e.High speed simbi
Simbi inomhanya kwazvo ine kuoma kwepamusoro, kupfeka kuramba uye kumanikidza simba pakati pesimbi dzinofa, uye ine yakakwirira kubereka.Inowanzo shandiswa mukufa ndeye W18Cr4V (code 8-4-1) uye W6Mo5 Cr4V2 (code 6-5-4-2, US giredhi M2) ine tungsten shoma yemukati, pamwe nekuderedza kabhoni uye vanadium-inoderedza simbi yekumhanya. yakagadziridzwa kuvandudza kuomarara.6W6Mo5 Cr4V (code 6W6 kana pasi kabhoni M2).Simbi yepamusoro-soro inodawo kuumbwa kuti ivandudze kugovera kwayo carbide.
f.Base simbi
Zvishoma zvezvimwe zvinhu zvinowedzerwa kune yekutanga kuumbwa kwesimbi-yekumhanya, uye iyo kabhoni yemukati inowedzerwa kana kuderedzwa zvakafanira kuti ivandudze kushanda kwesimbi.Magiredhi esimbi akadaro anounganidzwa pamwe chete anonzi base simbi.Ivo havangove nehunhu hwesimbi yekumhanya-mhanya, asi zvakare vane kumwe kupfeka kusagadzikana uye kuomarara, uye kuneta kwavo kusimba uye kusimba zviri nani pane izvo zve-high-speed simbi.Iwo matrix simbi anowanzoshandiswa mukufa ndeye 6Cr4W3Mo2VNb (code 65Nb), 7Cr7Mo2V2Si (code LD), 5Cr4Mo3SiMnVAL (code 012AL), nezvimwewo.
g.Carbide uye Steel Bonded Carbide
Iko kuomarara uye kupfeka kuramba kwecemented carbide kwakakwira kupfuura iyo chero imwe mhando yesimbi inofa, asi iyo inokotama simba uye kuoma kwakashata.Iyo simende carbide inoshandiswa kufa ndeye tungsten uye cobalt.Kune inofa ine yakaderera maitiro uye yakakwirira kupfeka kuramba, simende carbide ine yakaderera cobalt yemukati inogona kusarudzwa.Kune inofa ine simba rakawanda, simende carbide ine yakakwira cobalt yemukati inogona kusarudzwa.
Steel-bonded cemented carbide inogadzirwa nekuwedzera iron powder kune shoma shoma yealloying element powder (yakadai sechromium, molybdenum, tungsten, vanadium, etc.) sebinder, uye kushandisa titanium carbide kana tungsten carbide sechikamu chakaoma, sintered. kuburikidza nehupfu metallurgy.Iyo matrix yesimbi-yakasungwa cemented carbide isimbi, iyo inokunda zvipingamupinyi zvehurombo husina kusimba uye kuoma kugadziridzwa kwecemented carbide, uye inogona kutemwa, welded, forged uye kupisa kupisa.Steel-bonded cemented carbide ine huwandu hwakawanda hwecarbides.Kunyangwe kuomarara uye kupfeka kuramba kwakaderera pane izvo zvesimende carbide, zvichiri zvakakwirira kupfuura mamwe mamakisi esimbi.Mushure mekudzima uye kupisa, kuoma kunogona kusvika 68 ~ 73HRC.
h.Zvishandiso zvitsva
Zvishandiso zvinoshandiswa mukutsikisa zvinofa ndezvesimbi inotonhora inofa, ayo anonyanya kushandiswa, anoshandiswa zvakanyanya uye mazhinji marudzi emasimbi anofa.Izvo zvinonyanya kuita zvinodiwa isimba, kusimba uye kupfeka kuramba.Mafambiro ekugadzirwa kwesimbi inotonhora inotonhora yakavakirwa pakuita kweyepamusoro-alloy simbi D2 (yakaenzana neCr12MoV munyika yangu), iyo yakakamurwa kuita matavi maviri: rimwe nderekudzikisa huwandu hwekabhoni yemukati uye alloying zvinhu, uye kunatsiridza kufanana kwekugoverwa kwecarbide musimbi, Kunyanya kuvandudza kuoma kwefa.Zvakadai se8CrMo2V2Si yeAmerican Vanadium Alloy Steel Company, uye iyo DC53 (Cr8Mo2SiV) yeJapan Datong Special Steel Company.Imwe yacho ihupfu yakakwira-kumhanya simbi yakagadziridzwa kukwirisa-kumhanya, otomatiki, uye kugadzirwa kwakawanda nechinangwa chikuru chekuvandudza kusapfeka.Zvakadai seGerman's 320CrVMo13, zvichingodaro.
Kudhinda kunofa, zvinhu zvakasiyana-siyana zvesimbi uye zvisiri zvesimbi zvinoshandiswa, kunyanya kabhoni simbi, alloy simbi, cast iron, cast steel, simende carbide, low melting point alloy, zinc-based alloy, aluminium bronze, synthetic resin, polyurethane Rubber, plastiki, laminated birch mapuranga, nezvimwewo.
Zvishandiso zvekugadzira mafi zvinodikanwa kuve nezvivakwa zvakaita sekuomarara kwepamusoro, kusimba kwepamusoro, kushomeka kwepamusoro, kuomarara kwakakodzera, kuomarara kwepamusoro, hapana deformation (kana kushomeka deformation) panguva yekupisa kupisa, uye hazvisi nyore kutsemuka panguva yekudzima.
Kusarudzwa kunonzwisisika kwezvinhu zvekufa uye kuitiswa kweiyo chaiyo kupisa kupisa maitiro ndiwo makiyi ekuvimbisa hupenyu hwekufa.Kune vanofa vaine mashandisirwo akasiyana, vanofanirwa kutariswa zvizere zvinoenderana nemamiriro avo ekushanda, mamiriro ekushushikana, kuita kwechinhu chinofanirwa kugadziriswa, batch yekugadzira uye kugadzira, nezvimwewo, uye kutarisa mukuita kwezvinodiwa pamusoro, uye wobva wagadzira simbi giredhi uye kupisa kurapwa.Iyo inoenderana kusarudzwa kwemaitiro.
Kana iyo batch yekugadzira yezvikamu zvekutsikirira yakakura, zvinhu zvepunch uye kufa kwezvikamu zvinoshanda zvefa zvinofanirwa kusarudzwa kubva musimbi inofa ine mhando yepamusoro uye yakanaka kupfeka kuramba.Kune mamwe maitiro ekugadzirisa zvikamu uye anobatsira maumbirwo ezvikamu zvefa, zvinyorwa zvinofanirawo kuwedzerwa maererano.Kana iyo batch isiri yakakura, izvo zvinodikanwa zvezvinhu zvenyama zvinofanirwa kudzoreredzwa zvakafanira kudzikisa mutengo.
Kana iyo inodhindwa chidhindo yakaoma kana ine yakakura deformation kuramba, iyo convex uye concave inofa yefa inofanirwa kusarudzwa kubva kune zvigadzirwa zvine kunaka kupfeka kuramba uye simba rakakura.Kana yakadzika kudhirowa simbi isina tsvina, aruminiyamu yebhuronzi inofa inogona kushandiswa nekuti ine zvirinani kuramba kunamira.Iyo inotungamira posvo uye gwenzi rinotungamira rinoda kupfeka kuramba uye kusimba kwakanaka, saka iyo pamusoro carburizing uye kudzimwa kweyakaderera kabhoni simbi inonyanya kushandiswa.Kune mumwe muenzaniso, kukanganisa kukuru kwekabhoni mudziyo simbi kusasimba kwayo kuoma.Kana iyo yepakati-chikamu saizi yezvikamu zvekufa yakakura, iyo yepakati kuomarara ichiri yakaderera mushure mekudzima.Zvisinei, kana uchishanda pakudhinda nenhamba yakawanda yekurohwa, nekuda kwekudzivirira kwayo.Mhedzisiro yacho yakanaka asi iva mukana.Pakugadzirisa ndiro, stripper plate uye zvimwe zvikamu, kwete chete inofanira kuva nesimba rakakwana, asiwo inoda deformation duku panguva yekushanda.Uye zvakare, kurapwa kutonhora uye kurapwa kwecryogenic, kurapwa kwevacuum uye nzira dzekusimbisa pamusoro zvinogona kushandiswawo kuvandudza mashandiro ezvikamu zvinofa.Nokuti inotonhora extrusion inofa nemamiriro asina kunaka ekushanda e convex uye concave inofa, simbi inofa ine kuoma kwakakwana, simba, kuoma, kupfeka kusagadzikana uye mamwe magadzirirwo emagetsi emagetsi anofanirwa kusarudzwa, uye anofanirwa kuve nehumwe hutsvuku hwekuoma uye nekupisa kuneta simba, nezvimwewo.
Kusarudzwa kwezvinhu zvekufa kunofanirwa kutariswa zvinoenderana nemamiriro ekushandisa ekufa stamping zvikamu, Hazvirevi kuti iyo inodhura iyo zvinhu, zviri nani, asi yakakodzera uye ine hupfumi.
CNC machining uye 3D kudhinda kazhinji nzira dzekugadzira prototypes.CNC machining inosanganisira simbi zvikamu CNC machining uye epurasitiki zvikamu CNC machining;3D kudhinda kunosanganisira simbi 3D kudhinda, epurasitiki 3D kudhinda, naironi 3D kudhinda, nezvimwewo;Ihwo humhizha hwekudzokorodza hwekuenzanisira hunogonawo kuona kugadzirwa kweprototypes, asi inoda kushanda pamwe neCNC yakanaka machining uye manual kugaya kana kupukuta.Zvizhinji zvezvigadzirwa zveprototype zvinoda kuiswa jecha nemaoko uye zvobva zvarapwa pamusoro usati waendeswa kuitira kuti uwane kutaridzika uye kusimba kwezvinhu uye zvimwe zvemuviri zvimiro zvezvikamu uye zvikamu zvepasi.
One-stop delivery service isimba redu rekutonga, tinogona kupa dhizaini yechigadzirwa, dhizaini dhizaini, dhizaini yechimiro, dhizaini yekugadzira, dhizaini dhizaini, dhizaini yehardware, dhizaini yesoftware, kusimudzira magetsi, prototyping, dhizaini yekugadzira, kugadzira mold, kudzokorora kwemuenzaniso, jekiseni. kuumba, kukanda kufa, kutsika, kugadzirwa kwesimbi, kudhinda kwe 3D, kurapwa kwepamusoro, kusangana uye kuyedzwa, kugadzirwa kwemazhinji, kugadzirwa kwakaderera, kurongedza zvigadzirwa, zvemumba nekunze kwemahombekombe uye zvekufambisa, nezvimwe.
Kuunganidzwa kwechigadzirwa uye kuyedzwa kwakakosha kuti uve nechokwadi chekuunzwa kwakajairwa kwezvigadzirwa.Zvese zvigadzirwa zve prototyped zvinodiwa kuti zvipfuure kuongororwa kwemhando yepamusoro vasati vatumira;kune zvigadzirwa zvakakura-zvakagadzirwa, tinopa IQC kuongorora, kuongorora pamhepo, kupedzwa kwechigadzirwa kuongorora, uye OQC kuongorora.
Uye ese marekodhi ebvunzo anodiwa kuti achengetedzwe.
Yese madhizaini edhizaini anozoongororwa uye kuongororwa nemainjiniya edu ehunyanzvi pamberi pekuumbwa.Isu tichakuzivisa iwe nekukurumidza kana paine dhizaini kukanganisa uye zvakavanzika kugadzirisa matambudziko akadai shrinkage.Nemvumo yako, isu tinokwenenzvera dhizaini kusvika yasangana nezvinodiwa zvekugadzira.
Isu tinopa dhizaini yekugadzira uye kugadzira, chigadzirwa jekiseni kuumba uye kusangana, ingave iri epurasitiki jekiseni mold kana aluminium alloy die-casting mold, isu tinopa ekuchengetedza masevhisi kune ese mold kana kufa.
Kazhinji, isu tinokurudzira kuti uodha yakazara inishuwarenzi yekufambisa yezvese zvinhu uye zvekufambisa, kuitira kudzikisa njodzi yekurasikirwa kwezvinhu panguva yekufambisa.
Isu tinopa masuo-kuimba Logistics masevhisi.Maererano nekutengeserana kwakasiyana-siyana, unogona kusarudza kutakurwa nemhepo kana negungwa, kana chifambiso chakasanganiswa.Anonyanya kuzivikanwa incoterms ndeyeDAP, DDP, CFR, CIF, FOB, EX-WORKS…,
Uye zvakare, iwe unogona kuronga iyo Logistics senzira yako, uye isu tichakubatsira iwe kuzadzisa iyo Logistics uye yekufambisa kubva kufekitori kuenda kunzvimbo yako yakatarwa.
Isu parizvino tinotsigira waya kutumira (T / T), tsamba yechikwereti (L / C), PayPal, Alipay, nezvimwewo, Kazhinji isu tichachaja imwe muzana yedhipoziti, uye mubhadharo wakazara unofanirwa kubhadharwa usati waendeswa.
Kugadziriswa kwepamusoro kwezvigadzirwa kunosanganisira kurapwa kwepamusoro kwezvigadzirwa zvesimbi, kurapwa kwepamusoro kwezvigadzirwa zvepurasitiki, uye kurapwa kwepamusoro kwezvigadzirwa zvekugadzira.Mishonga yedu yakajairika yepasi inosanganisira:
Kuputika kwejecha, Kuputika kwejecha rakaoma, Kuputika kwejecha rakanyorova, Kuputika kwejecha reAtomi, Kuputika kwepfuti, nezvimwewo.
Kupfapfaidza,Kupfapfaidza Electrostatic, Kupfapfaidza Mukurumbira, Poda Kupfapfaidza, Kupfapfaidza kwePlasma, Kupfapfaidza kwePlasma, Kupenda, Kupenda Oiri etc.
Electroless Plating yeMasimbi Akasiyana-siyana uye Alloys, Copper Plating, Chromium Plating, Zinc Plating, Nickel Plating, Anodic Oxidation, Electrochemical Polishing, Electroplating etc.
Bluing uye Blackening, Phosphating, Pickling, Grinding, Rolling, Polishing, Brushing, CVD, PVD, Ion implantation, Ion Plating, Laser Surface Treatment ect.
Kuchengeteka kweruzivo rwevatengi uye zvigadzirwa ndiko kutarisisa kwedu.Tichasaina zvibvumirano zvekuvanzika (senge NDA) nevatengi vese uye togadzira yakazvimirira yakavanzika matura.JHmockup ine yakasimba kuvanzika masisitimu uye maitiro ekudzidzira kudzivirira kuburitswa kweruzivo rwevatengi uye ruzivo rwechigadzirwa kubva kunobva.
Kutenderera kwekugadzirwa kwechigadzirwa kunoenderana nekuti zvigadzirwa zvinenge zviri mumamiriro api paunozviendesa.
Semuyenzaniso, iwe unotova nehurongwa hwakakwana hwekugadzira hunosanganisira kudhirowa, uye ikozvino iwe unofanirwa kuonesa dhizaini chirongwa kuburikidza nekugadzira prototypes;Kana kuti kana dhizaini yako yaitwa ine prototype kune dzimwe nzvimbo, asi mhedzisiro yacho haina kugutsa, isu tinokwenenzvera dhizaini yako tobva tagadzira prototype yekuzvisimbisa; Kana,
chigadzirwa chako chatopedza chitarisiko dhizaini, asi hapana dhizaini yekugadzira, kana kunyangwe seti yakazara yemagetsi uye software mhinduro, isu tinopa inoenderana dhizaini mhinduro kugadzirisa;Kana, chigadzirwa chako chakaumbwa, asi iyo jekiseni-yakaumbwa kana kufa yakakandwa zvikamu hazvigone kusangana nebasa remusangano wakazara kana chigadzirwa chakapedzwa, isu tichaongororazve dhizaini yako, mold, inofa, zvinhu uye zvimwe zvinhu kugadzira mhinduro yakagadziridzwa. .Naizvozvo, kutenderera kwekugadzirwa kwechigadzirwa hakugone kupindurwa nyore, ipurojekiti yakarongeka, imwe inogona kupedzwa muzuva rimwe, imwe inogona kutora vhiki, uye imwe inogona kutopedzwa mumwedzi yakati wandei.
Ndokumbira ubate mainjiniya edu ehunyanzvi kuti tikurukure purojekiti yako, kuti uderedze mutengo wako uye kupfupisa nguva yekuvandudza.
Customized sevhisi yezvigadzirwa dhizaini uye kugadzira ndiko kugona kwedu kwepakati.Yakasiyana magadzirirwo echigadzirwa ane akasiyana masisitimu echigadzirwa, senge chikamu chechigadzirwa chigadziriso, chakazara chigadzirwa chekugadzirisa, chikamu chikamu chechigadzirwa Hardware, chikamu chekugadzirisa chechigadzirwa software, uye kugadzirisa kwechigadzirwa kutonga kwemagetsi.Iyo tsika yekugadzira uye yekugadzira sevhisi yakavakirwa pakunzwisisa kwakadzama kwechigadzirwa chemutengi basa, simba rezvinhu, tekinoroji yekugadzirisa zvinhu, kurapwa kwepamusoro, kupedzwa kwechigadzirwa, kuyedzwa kwekuita, kugadzirwa kwemazhinji, kutonga kwemitengo uye zvimwe zvinhu pamberi pekuongorora kwakazara uye chirongwa dhizaini.Isu tinopa yakakwana yekugovera ketani mhinduro.Pamwe chigadzirwa chako hachishandise ese masevhisi panguva ino, asi isu tichakubatsira iwe kufunga mamiriro angangodiwa mune ramangwana pamberi, izvo zvinotisiyanisa kubva kune vamwe prototype vatengesi.
Kupa vatengi nemhando yepamusoro sevhisi